Grinding Apparatus Inclination Control for Wafer Thickness

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Solution Overview

Problem

The existing grinding apparatuses face challenges in efficiently adjusting the inclination of the chuck table's rotation axis relative to the grinding wheel's axis to achieve uniform wafer thickness after polishing, requiring repetitive grinding, polishing, and measurement processes.

Innovation Solution

A grinding apparatus with a touch panel for inputting target and present sectional shapes, and an inclination adjusting unit that adjusts the chuck table's axis to match the target shape, allowing for precise control of the grinding process to achieve the desired wafer sectional shape.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the inclination of the chuck table is adjusted manually through repetitive grinding, polishing, and measurement, then the wafer thickness uniformity is improved, but the time required for adjustment increases

Engineering Contradiction:
Improvewafer thickness uniformityVSAvoidadjustment time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical adjustment operations with an automated control system that includes a touch panel for inputting target shapes, a computing unit for calculating inclination angles, and a control unit for executing the adjustment. This substitution eliminates the need for repetitive manual grinding, polishing, and measurement cycles, thereby reducing adjustment time while maintaining wafer thickness uniformity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system uses digital copying of the desired wafer shape specifications through the touch panel interface. The target shape data is stored and processed by the computing unit, which calculates the corresponding chuck table inclination angle. This digital copying and processing approach replaces physical trial-and-adjustment methods, significantly reducing the time required to achieve the desired wafer thickness uniformity.

Inventive Principle:
Principle #26Copying

2Ease of operation

If the inclination adjusting unit is controlled by automated calculation based on target shape input, then the adjustment process is simplified, but the device complexity increases

Engineering Contradiction:
Improveadjustment operation simplicityVSAvoidcontrol system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control system is designed with multi-functionality to justify its complexity. The touch panel serves multiple purposes: inputting target shape specifications, displaying calculated inclination angles, and providing operational feedback. The computing unit performs multiple functions including data processing, angle calculation, and control signal generation. This universal design consolidates multiple functions into integrated components, making the system easier to operate despite the increased complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system incorporates self-service capabilities where the computing unit automatically calculates the optimal inclination angle based on the target shape input without requiring manual intervention. The control unit then automatically executes the adjustment based on these calculations. This self-service automation simplifies the operator's task to merely inputting the desired shape parameters, thereby improving ease of operation despite the underlying system complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the grinding apparatus to efficiently adjust the wafer's sectional shape by comparing target and present shapes, reducing the time required for achieving uniform thickness and allowing for the production of multiple sectional shapes using the same apparatus.

Implementation Method 1

a grinding wheel having a plurality of abrasive members arranged annularly, whereby when the spindle is rotated to thereby rotate the grinding wheel, the wafer held on the chuck table is ground by the abrasive members of the grinding wheel being rotated

Methodology Applied
Scientific EffectAbrasion: Abrasion

Data Source

PatentUS11524386B2Grinding apparatus
Publication Date: 2022.12.13 DISCO CORP
  • US11524386B2 patent drawing
  • US11524386B2 patent drawing
  • US11524386B2 patent drawing

AI summary

A grinding apparatus including a chuck table for holding a wafer, a grinding unit having a spindle for rotating a grinding wheel, an inclination adjusting unit for adjusting the inclination of the rotation axis of the chuck table with respect to the rotation axis of the spindle, a touch panel, and a control portion. The control portion is adapted to compare the information regarding the target sectional shape input into a target shape input field with the information regarding the present sectional shape input into a present shape input field and then control the inclination adjusting unit to change the inclination of the rotation axis of the chuck table so that the wafer is ground to obtain the target sectional shape of the wafer.