Grinding Sander with Strip-Shaped Slot Areas for Narrow Surface Sanding

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Solution Overview

Problem

Conventional grinding sanders with large sheets of sandpaper struggle to effectively sand narrow surfaces, leading to warping and incomplete sanding due to edge deformation, resulting in wasted sandpaper and suboptimal results.

Innovation Solution

A grinding sander with a sanding plate featuring parallel strip-shaped slot areas for mounting narrow strip-shaped sandpapers, which reduces warping and improves sanding efficiency by preventing edge collapse and ensuring uniform coverage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a large sheet of sandpaper is used for sanding, then the sanding coverage area is increased, but the sandpaper edges warp and deform causing incomplete sanding of narrow surfaces

Engineering Contradiction:
Improvesanding coverage areaVSAvoidsanding precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent divides the sanding plate into multiple independent strip-shaped slot areas, each accommodating a separate strip-shaped sandpaper. This segmentation allows each sandpaper strip to work independently on narrow surfaces without edge warping, while the collective arrangement maintains comprehensive sanding coverage.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If a large sheet of sandpaper is used for sanding, then the sanding coverage area is increased, but the sandpaper is wasted due to edge collapse and incomplete sanding

Engineering Contradiction:
Improvesanding coverage areaVSAvoidsandpaper waste
Core Design Contradiction:
Area of stationary objectVSLoss of substance

Solution Approach 1:

By segmenting the sanding plate into multiple strip-shaped slots, each sandpaper strip is utilized fully without edge waste. The confined slot structure prevents the edge collapse that causes sandpaper waste in conventional large-sheet sanding.

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If strip-shaped slot areas are defined on the sanding plate, then sanding precision on narrow surfaces is improved, but the device complexity increases

Engineering Contradiction:
Improvesanding precisionVSAvoidsanding plate structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The sanding plate is segmented into multiple independent strip-shaped slot areas with limiting members. This segmentation provides precise sanding for narrow surfaces while maintaining a relatively simple overall structure that is easy to manufacture and assemble.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20230381909A1Grinding sander
Publication Date: 2023.11.30 ABB (SCHWEIZ) AG
  • US20230381909A1 patent drawing
  • US20230381909A1 patent drawing
  • US20230381909A1 patent drawing

AI summary

The present disclosure relates to a grinding sander. The grinding sander includes a sanding plate configured to move in an operation state, and a plurality of limiting members disposed on a surface of the sanding plate to define a plurality of strip-shaped slot areas. Each strip-shaped slot area is configured to allow at least one strip-shaped sandpaper to be correspondingly mounted therein to effect sanding of a surface of an article via the strip-shaped sandpaper under the movement of the sanding plate. The grinding sander of the present disclosure may be used to perform high-quality sanding of a narrow surface of an article.