Grooved Bellows Elastic Member for Uniform Pump Compression
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Solution Overview
Problem
Existing pump assemblies face high manufacturing costs due to metal springs and difficulties in recycling, and bellows-type elastic members experience irregular deformation during compression.
Innovation Solution
A bellows-type elastic member with protrusion and recessed portions along its circumference, featuring outer and inner grooves to guide uniform bending-deformation, allowing for adjustable elastic force and compression distance, and made from soft plastic for cost-effectiveness and eco-friendliness.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a metal spring is used to provide elastic force, then the elastic force is reliable, but the manufacturing cost is high and recycling is difficult
Solution Approach 1:
The patent replaces expensive metal springs with a disposable plastic elastic member that can be molded using injection molding or similar processes. The plastic member is designed to be used once and then discarded with the pump assembly, eliminating the need for expensive metal materials and complex recycling processes while maintaining sufficient elastic force for the application.
Solution Approach 2:
The patent changes the material parameter from metal to plastic and modifies the structural parameters by creating protrusion and recessed portions with guiding grooves. These parameter changes allow the elastic member to be manufactured at lower cost while achieving the required elastic force through optimized geometric design rather than relying solely on material properties.
2Ease of manufacture
If a bellows type elastic member with screw threads is used, then the manufacturing cost is reduced, but irregular deformation occurs during compression
Solution Approach 1:
The patent applies local quality by creating guiding grooves in specific locations on the protrusion and recessed portions. These grooves are strategically positioned to guide the deformation path and ensure uniform compression across all screw threads, preventing the irregular deformation that occurs in conventional bellows members without such localized structural features.
Solution Approach 2:
The guiding grooves are pre-formed during the molding process to predetermined positions and shapes. This preliminary action ensures that during subsequent compression operations, the deformation follows the predetermined path established by the grooves, preventing irregular deformation before it can occur and ensuring consistent compression behavior.
3Device complexity
If the elastic member is compressed without guiding grooves, then the structure is simple, but the compression is not smooth and continuous
Solution Approach 1:
The patent segments the elastic member into protrusion portions and recessed portions with guiding grooves. This segmentation allows each portion to deform in a controlled manner during compression, with the grooves dividing the deformation path into manageable segments that occur sequentially and uniformly, ensuring smooth and continuous compression despite the added structural features.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution enables smooth and continuous elastic compression, reducing manufacturing costs and improving usability while being eco-friendly, with adjustable elastic force and compression distance.
Implementation Method 1
an elastic member, wherein a protrusion portion formed outward and a recessed portion formed inward are repeatedly formed in a longitudinal direction... during elastic compression, the outer protrusion portions may be moved away from each other around the outer groove, and the protrusion portion may be bending-deformed
Data Source
AI summary
Provided is an elastic member according to an embodiment of the present invention. In the elastic member, a protrusion portion formed outward and a recessed portion formed inward may be repeatedly formed in a longitudinal direction, an outer groove may be formed in the protrusion portion along an outer circumference of the elastic member, an inner groove may be formed in the recessed portion along an inner circumference of the elastic member and guide bending-deformation of the protrusion portion and the recessed portion during elastic compression.


