Ceramic Heat Storage With Grooved Surfaces for Thermal Efficiency

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing heat storage devices face challenges in improving thermal storage efficiency.

Innovation Solution

A heat storage device comprising a ceramic part with integrated latent heat storage parts and grooves on its surfaces, allowing for increased contact area with a heat medium and optional inclusion of a metal layer to reduce thermal resistance, along with heating elements to convert electrical energy into thermal energy for storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a ceramic part with grooves is used to increase contact area with heat medium, then thermal storage efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvethermal storage efficiencyVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The ceramic part is segmented with multiple grooves (first grooves and second grooves) that divide the contact surface into multiple regions, increasing the total contact area with the heat medium. This segmentation allows heat to be transferred more efficiently across the ceramic part while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The grooves are arranged in different directions (first grooves in a first direction, second grooves in a second direction) to create a three-dimensional heat transfer network. This multi-directional groove arrangement increases the effective contact area and heat transfer pathways without significantly increasing the device's external dimensions or complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If latent heat storage parts are integrated inside the ceramic part, then energy storage capacity is improved, but manufacturing difficulty increases

Engineering Contradiction:
Improveenergy storage capacityVSAvoidmanufacturing ease
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The latent heat storage parts are nested inside the ceramic part, with multiple grooves creating nested cavities that accommodate the phase change material. This nesting approach maximizes the energy storage capacity within the available volume while using a single integrated ceramic component that can be manufactured in one piece, reducing assembly complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The ceramic part serves multiple functions simultaneously: it acts as a structural container, a heat transfer medium (through the grooves), and a protective enclosure for the latent heat storage parts. This multi-functionality reduces the need for separate components, simplifying manufacturing while maintaining high energy storage capacity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances thermal storage efficiency by increasing the contact area with the heat medium and reducing thermal resistance, thereby improving energy storage capacity and stability.

Implementation Method 1

heat storage devices using latent heat storages have been proposed

Methodology Applied
Scientific EffectLatent heat: Latent Heat

Implementation Method 2

heating elements to convert electrical energy into thermal energy for storage

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

increasing the contact area with the heat medium and reducing thermal resistance

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20250277634A1Heat storage device
Publication Date: 2025.09.04 SHINKO ELECTRIC IND CO LTD
  • US20250277634A1 patent drawing
  • US20250277634A1 patent drawing
  • US20250277634A1 patent drawing

AI summary

A heat storage device includes a ceramic part, and a latent heat storage part provided inside the ceramic part. The ceramic part includes a first surface, a second surface opposite to the first surface, a third surface connecting the first surface and the second surface, and a first groove provided in the third surface and connected to the first surface and the second surface.