Grooved Ferrite Retention for Downhole Antenna Signal Control

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Solution Overview

Problem

Retaining ferrite objects in downhole tools to effectively direct and shield electromagnetic signals is problematic, impacting the efficiency of signal transmission and reception in oilfield operations.

Innovation Solution

Incorporating a ferrite assembly with grooves in the sleeve of the downhole tool, where ferrite objects are securely installed to alter the trajectory of electromagnetic signals, preventing them from entering the tool body and enhancing signal directionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ferrite objects are used to direct electromagnetic signals, then signal transmission efficiency is improved, but retaining the ferrite objects in the antenna becomes problematic

Engineering Contradiction:
Improvesignal transmission efficiencyVSAvoidretention of ferrite objects
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

A non-magnetic support structure is introduced as an intermediary component to hold the ferrite objects in place within the antenna. This support structure mediates between the ferrite objects and the antenna assembly, providing mechanical retention while allowing the ferrite objects to maintain their electromagnetic signal-directing function without interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If ferrite material is used to urge transmission and reception energies, then antenna efficiency is improved, but the ferrite material cannot be securely retained

Engineering Contradiction:
Improveantenna efficiencyVSAvoidposition stability of ferrite material
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The ferrite material is divided into multiple discrete ferrite objects or beads that are individually positioned and retained within the antenna structure. This segmentation allows each ferrite object to be independently secured by the support structure, preventing displacement while maintaining the collective electromagnetic functionality of the ferrite assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The non-magnetic support structure serves as a mediator that provides mechanical support and retention for the ferrite objects without interfering with their electromagnetic properties. This intermediary component enables the ferrite objects to maintain stable positions while preserving their ability to direct electromagnetic signals effectively.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If ferrite objects are installed to alter signal trajectory, then signal directionality is enhanced, but the complexity of antenna assembly increases

Engineering Contradiction:
Improvesignal directionalityVSAvoidantenna assembly complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The non-magnetic support structure performs multiple functions simultaneously: it provides mechanical support for the ferrite objects, retains the ferrite objects in predetermined positions, and allows electromagnetic signals to pass through without interference. This multi-functionality reduces the need for additional separate components, thereby limiting the increase in assembly complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the efficiency of electromagnetic signal transmission and reception by limiting signal entry into the tool body, thereby increasing the depth of penetration and accuracy of measurements in oilfield operations.

Implementation Method 1

Ferrite material can be used to urge both transmission and reception energies in desired directions

Methodology Applied
Scientific EffectElectromagnetic signal interaction with ferrite material: Magnetic Field

Implementation Method 2

Loop antennas can be used as transmitters to inject energy (e.g. electrical, electromechanical, magnetic flux, etc.) into an earthen formation surrounding a wellbore

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

retaining ferrite beads to shield and/or direct signals to/from antennas

Methodology Applied
Scientific EffectMagnetic shielding: Magnetic Field

Data Source

PatentUS11428841B2Retaining a plurality of ferrite objects in an antenna of a downhole tool
Publication Date: 2022.08.30 HALLIBURTON ENERGY SERVICES INC
  • US11428841B2 patent drawing
  • US11428841B2 patent drawing
  • US11428841B2 patent drawing

AI summary

A tool that uses antennas to evaluate an environment surrounding a wellbore, where the tool can include a sleeve with an antenna mounted thereon, and the antenna including a ferrite assembly and a coil assembly, where the coil assembly can be mounted radially outward from the ferrite assembly, and the coil assembly can transmit electromagnetic signals into the environment and/or receive the electromagnetic signals from the environment. The electromagnetic signals can be evaluated to determine one or more parameters of the environment surrounding the wellbore. The tool can include one or more grooves disposed in a wall of a sleeve of the ferrite assembly, with one or more ferrite objects installed in the grooves, with a cross-sectional shape that can retain the ferrite objects in the groove. The ferrite objects can alter a trajectory of one or more of the electromagnetic signals.