Grooved Insulation Panels for Building Ventilation

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Solution Overview

Problem

Building walls in wet climates often face moisture penetration issues, leading to mold growth and structural damage due to inadequate ventilation and insulation, which increases energy demands and creates undesirable dew points.

Innovation Solution

The implementation of insulation panels with transversely alternating, vertically extending grooves and protrusions that allow for localized ventilation channels between the insulation panels and exterior wall layers, enabling air flow and moisture drainage while minimizing heat transfer through the use of furring strips and fasteners.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If exterior wall layers are installed to protect building structure from environmental effects, then protection from precipitation and wind is improved, but moisture penetration occurs and becomes trapped within the building wall

Engineering Contradiction:
Improveprotection from precipitation and windVSAvoidmoisture penetration and trapping
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The exterior wall layer is divided into multiple segments (siding panels, furring strips, insulation panels with grooves) that create a multi-component system. This segmentation allows the wall assembly to both protect from environmental effects and provide pathways for moisture drainage and ventilation, resolving the contradiction between protection and moisture trapping.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Furring strips and insulation panels with grooves act as intermediary elements between the exterior wall layers. These intermediaries provide ventilation channels and drainage paths that allow moisture to escape while maintaining the protective function of the exterior cladding, thus resolving the moisture trapping problem.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If insulation layer is added to reduce heat dissipation, then thermal insulation performance is improved, but dew points are created in building areas leading to condensation and mold

Engineering Contradiction:
Improveheat loss through building wallVSAvoiddew points and condensation
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The insulation panel is designed with non-uniform structure featuring grooves and protrusions that create localized ventilation channels. This local quality variation allows the insulation to maintain thermal performance in most areas while providing specific pathways for moisture management at critical locations, preventing dew point formation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The insulation system incorporates a third dimension by creating depth variations through grooves and protrusions. This dimensional change establishes ventilation channels that extend through the insulation layer, allowing moisture to be managed in the depth dimension while maintaining thermal insulation in the primary plane.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-generated harmful factors

If ventilation channels are created between insulation panels and exterior wall layers, then moisture drainage is improved, but heat transfer increases

Engineering Contradiction:
Improvemoisture drainageVSAvoidheat transfer through wall
Core Design Contradiction:
Object-generated harmful factorsVSLoss of energy

Solution Approach 1:

The ventilation channels are localized to specific grooves and protrusions rather than being uniformly distributed. This allows moisture drainage to occur at specific locations while the majority of the insulation surface maintains continuous thermal barrier properties, minimizing overall heat transfer.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The ventilation channels are designed to be sufficient for moisture drainage purposes but not excessive. The grooves and protrusions provide just enough ventilation pathways to manage moisture effectively while maintaining minimal impact on thermal performance, avoiding over-ventilation that would increase heat transfer.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces moisture accumulation, prevents mold growth, and enhances energy efficiency by providing a separate insulation layer that can be retrofitted into existing structures, improving both ventilation and thermal insulation performance.

Implementation Method 1

Insulation reduces the rate of heat dissipation through the building wall (e.g. from an interior of the building wall to an exterior of the building wall or vice versa)

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

These ventilation channels permit air flow therethrough for localized venting of the building wall

Methodology Applied
Scientific EffectAir flow: Convection

Data Source

PatentUS10480188B2Insulation and ventilation systems for building structures
Publication Date: 2019.11.19 ROSS POWER INVESTMENTS INC
  • US10480188B2 patent drawing
  • US10480188B2 patent drawing
  • US10480188B2 patent drawing

AI summary

One aspect of the invention relates to an insulation and ventilation system for a building envelope (e.g. a building wall and/or a building roof).The system includes: one or more first building envelope layers; an insulation panel having a first side abutting against at least one of the one or more first building envelope layers and a second side having a plurality of transversely spaced and continuously longitudinally extending grooves interspaced between a plurality of transversely spaced and continuously longitudinally extending protrusions; and one or more second building envelope layers located exterior to the insulation panel to provide a plurality of transversely localized venting channels defined at least in part by an interior surface of the one or more second building envelope layers and the grooves of the second side of the insulation panel.