Grooved Semiconductor Package Layout for Creepage Isolation
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Solution Overview
Problem
Semiconductor packages face challenges in meeting safety standards by ensuring adequate creepage distances between conductive parts to prevent harmful creepage along surfaces, which can lead to shorts and malfunctions.
Innovation Solution
Incorporating grooves in the package body to increase creepage distances between diepads and leads, with groove depths tailored to match or exceed the thickness of the diepads to ensure safe operation and reduce the risk of shorts.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If grooves are formed in the package body to increase creepage distances, then safety and reliability are improved, but device complexity increases
Solution Approach 1:
The package body surface is segmented into multiple regions by forming grooves that divide the surface into separate zones. These grooves create distinct electrical isolation regions between conductive parts, effectively segmenting the creepage path and forcing current to travel longer distances through air gaps rather than along the package surface, thereby increasing creepage distances and improving safety.
Solution Approach 2:
The grooves act as intermediary air gaps between conductive parts, serving as a mediator that prevents direct surface creepage paths. These grooves introduce an intermediate air space that electrically isolates adjacent conductive elements, forcing any potential creepage current to jump across the groove rather than travel along the package body surface, thus enhancing reliability.
2Object-affected harmful factors
If grooves are formed in the package body to increase creepage distances, then harmful creepage is prevented, but manufacturing complexity increases
Solution Approach 1:
The grooves are formed in the package body during the molding process itself, before final assembly and testing. This preliminary formation of creepage-enhancing features integrates the safety mechanism into the primary manufacturing step, avoiding the need for separate post-processing operations to create the grooves, thereby reducing overall manufacturing complexity despite the added design requirement.
Solution Approach 2:
The groove dimensions (depth, width, spacing) are optimized as design parameters that can be directly controlled during molding. By adjusting these parameters, the creepage distance is increased without requiring complex multi-step manufacturing processes. The groove geometry is designed to achieve the required electrical isolation while maintaining compatibility with standard molding capabilities, thus preventing harmful creepage without excessively complicating manufacturing.
Data Source
AI summary
A semiconductor package is disclosed. In one example, the semiconductor package includes a package body. A first diepad is at least partially uncovered by the package body at the first main surface. A second diepad is at least partially uncovered by the package body at the first main surface. A first semiconductor chip is arranged on the first diepad. A second semiconductor chip is arranged on the second diepad. The semiconductor package further includes at least one lead protruding out of the package body at the side surface. A first groove is formed in the first main surface, wherein the first groove is arranged between the first diepad and the second diepad, and a second groove is formed in the first main surface, wherein the second groove is arranged between the at least one lead and at least one of the first diepad and the second diepad.


