Grooved Reflectors Using SMS Method for Light Concentration

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Solution Overview

Problem

Existing grooved reflectors are limited by straight parallel or radial planar guiding lines and flat or optimized cross-sectional profiles, which restrict their performance in light concentration and illumination applications, failing to achieve maximum concentration efficiency and compactness due to limitations in groove size and design methods.

Innovation Solution

The development of grooved reflectors using the Simultaneous Multiple Surface (SMS) method, which allows for non-planar guiding lines and non-flat cross-sectional profiles, enabling more efficient light coupling and concentration through total internal reflection, and the substitution of metallic reflectors with dielectric grooved structures in optical devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If flat cross-sectional profiles and straight parallel or radial planar guiding lines are used in grooved reflectors, then the design and manufacturing are simplified, but the light concentration efficiency and compactness are limited

Engineering Contradiction:
Improveease of manufactureVSAvoidlight concentration efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent applies curved cross-sectional profiles and non-planar guiding lines in the grooved reflector design, replacing traditional flat and straight geometries. This curvature enables more effective light coupling and concentration by optimizing the reflection paths, thereby improving light concentration efficiency while maintaining manufacturability through the SMS design method

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent utilizes the SMS (Simultaneous Multiple Surface) method to systematically optimize geometric parameters of the groove structures, including profile curvature, guiding line geometry, and groove dimensions. This parameter optimization enables the reflector to achieve maximum concentration efficiency for specific source and receiver configurations without compromising ease of manufacture

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If metallic reflectors are used in optical devices, then the reflectivity is high, but the material cost and manufacturing complexity increase

Engineering Contradiction:
ImprovereflectivityVSAvoidmanufacturing complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent replaces metallic reflective surfaces with dielectric groove structures that utilize total internal reflection (TIR). This substitution eliminates the need for metal coatings or metallization processes, reducing material costs and manufacturing complexity while maintaining high optical efficiency through properly designed groove geometries that enable TIR

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs dielectric materials with optimized refractive indices to create grooved structures that achieve high reflectivity through total internal reflection. The combination of dielectric material properties and optimized groove geometry creates a composite optical system that matches or exceeds metallic reflector performance while simplifying manufacturing

Inventive Principle:
Principle #40Composite materials

3Productivity

If the groove size is increased to improve light collection, then the concentration efficiency improves, but the device compactness deteriorates

Engineering Contradiction:
Improvelight concentration efficiencyVSAvoiddevice compactness
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

The patent transitions from two-dimensional flat groove profiles to three-dimensional curved cross-sectional profiles with non-planar guiding lines. This dimensional enhancement allows the grooves to more effectively capture and redirect light from larger angular ranges, improving concentration efficiency without proportionally increasing the device volume, thereby maintaining compactness

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The SMS method enhances light concentration efficiency and compactness by allowing for more flexible groove designs, improving the performance of optical devices such as collimators and concentrators, and eliminating the need for metallic reflectors, thereby reducing material costs and manufacturing complexities.

Implementation Method 1

The present application is primarily concerned with devices operating by total internal reflection, so that the light is in a medium of higher refractive index than the medium outside the V shape

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS8238050B2Reflectors made of linear grooves
Publication Date: 2012.08.07 SEOUL SEMICONDUCTOR
  • US8238050B2 patent drawing
  • US8238050B2 patent drawing
  • US8238050B2 patent drawing

AI summary

An embodiment of a method of designing a grooved reflector comprises selecting two given wavefronts; and designing two surfaces meeting at an edge to form a groove such that the rays of each of the given wavefront become rays of a respective one of the given wavefronts after a reflection at each of the surfaces. Multiple grooves may be combined to form a mirror covering a desired area. A mirror may be manufactured according to the design.