Grooved Support Plate for Lightweight Flexible Display Assemblies

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Solution Overview

Problem

Bendable protective cover plates in electronic devices have poor impact resistance due to their small thickness, leading to increased weight when support plates are added for protection, which in turn increases the overall weight of the device.

Innovation Solution

A support plate design with grooves on the non-light-exit side of the display panel, where the grooves have a depth less than the thickness of the plane part, reducing weight while maintaining impact resistance, and incorporating adsorption sub-parts to facilitate module handling and prevent air leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a support plate is added to protect the flexible screen, then impact resistance is improved, but weight increases

Engineering Contradiction:
Improveimpact resistanceVSAvoidweight of support plate
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The support plate incorporates grooves that create a porous-like structure, reducing material density while maintaining structural integrity. The grooves remove unnecessary material from areas that don't require full support, achieving weight reduction without compromising impact resistance in critical areas.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The support plate is segmented into a plane part and a groove part, with the groove part containing multiple grooves. This segmentation allows different regions of the support plate to have different functions: the plane part provides overall support while the groove part reduces weight, resolving the contradiction between protection and weight.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the protective cover plate is made thin for bendability, then flexibility is improved, but impact resistance deteriorates

Engineering Contradiction:
ImprovebendabilityVSAvoidimpact resistance
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The display assembly uses a composite structure combining a thin flexible protective cover plate with a support plate that has grooves. The thin cover plate maintains bendability while the support plate with grooves provides impact resistance, allowing both flexibility and protection to coexist without requiring the cover plate itself to be thick.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS12443238B2Display assembly and electronic device
Publication Date: 2025.10.14 HONOR DEVICE CO LTD
  • US12443238B2 patent drawing
  • US12443238B2 patent drawing
  • US12443238B2 patent drawing

AI summary

A display assembly includes a display panel and a support plate. The support plate is disposed on a non-light-exit side of the display panel, and the support plate includes at least one first part, and the first part is flat. The first part includes a plane part and a groove part connected to each other, a plurality of grooves are disposed on a side, away from the display panel, of the groove part, and a depth of the groove is less than a thickness of the plane part in a thickness direction of the display panel. The display assembly and electronic device are configured to display an image.