Power Converter Ground Fault Localization by Switching Frequency

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Solution Overview

Problem

Existing ground fault detection methods in high-voltage and high-power applications, such as mobile machines, are not sufficiently responsive or accurate, particularly in complex and dynamic environments, making it challenging to rapidly identify and precisely localize ground faults in power converter systems.

Innovation Solution

The system monitors electrical parameters using sensors to detect and isolate ground faults by operating electrical converters at different switching frequencies, employing filters and frequency analysis to identify the source of the fault based on frequency content.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional ground fault detection methods are used in high-voltage power systems, then the system can operate with high voltage, but the detection response is slow and localization precision is insufficient

Engineering Contradiction:
Improveground fault localization precisionVSAvoiddetection response time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies dynamics by operating multiple electrical converters at different switching frequencies and dynamically analyzing the frequency content of leakage currents. The system adaptively identifies which switching frequency corresponds to the ground fault source, enabling rapid and precise localization without system shutdown.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the switching frequency parameter of electrical converters to create distinguishable frequency signatures. By monitoring leakage current at different frequencies and comparing them against known converter frequencies, the system precisely identifies the fault source location.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If multiple electrical converters operate at the same switching frequency, then the system structure is simpler, but the ground fault source cannot be precisely identified

Engineering Contradiction:
Improvefault source identification accuracyVSAvoidconverter control complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the frequency spectrum by assigning different switching frequencies to different electrical converters. This frequency segmentation allows the monitoring system to distinguish which converter is the fault source by detecting which frequency appears in the leakage current signal.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces frequency analysis as an intermediary mechanism between the converters and the fault detection system. By analyzing the frequency content of leakage currents and matching them against the known switching frequencies of converters, the system precisely identifies the fault source without direct physical inspection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250370065A1Ground fault detection techniques in mobile machines
Publication Date: 2025.12.04 CATERPILLAR INC
  • US20250370065A1 patent drawing
  • US20250370065A1 patent drawing
  • US20250370065A1 patent drawing

AI summary

Techniques are described for detecting and isolating ground faults within power converter systems, particularly in high-voltage and high-power applications such as mobile machines. The disclosed techniques monitor an electrical parameter of the system to enable the rapid identification and precise localization of ground faults.