Ground Fault Protection System Automatic Self-Testing

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Solution Overview

Problem

Existing ground fault protection systems rely on manual testing of ground fault circuit interrupters, which is often neglected by users, leading to potential safety hazards due to undetected faults.

Innovation Solution

An automatic detection system for ground fault circuit interrupters is implemented, utilizing a current transformer module, detection coil module, and signal generation module to output a test signal that forms mutual inductance, enabling the ground fault circuit interrupter to self-excite and produce a disconnection control signal when components are functioning correctly, or indicating a fault if not.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual testing with a test button is provided on the ground fault circuit interrupter, then the structure is simple and easy to manufacture, but the reliability of protection is reduced because users rarely conduct periodic detection

Engineering Contradiction:
Improvereliability of protectionVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system enables automatic self-detection of the ground fault circuit interrupter functionality. The detection circuit automatically generates test signals and monitors the interrupter's response without requiring user intervention, making the protection system self-verify its own operational status continuously

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements automatic feedback detection where the detection circuit monitors the ground fault circuit interrupter's tripping response and provides real-time status information. When a fault is detected or the interrupter fails to respond, the system can trigger alarms or notifications to alert users of the protection status

Inventive Principle:
Principle #23Feedback

2Reliability

If automatic detection is implemented using current transformer and detection coil modules, then the reliability of protection is improved through continuous monitoring, but the device complexity increases due to additional components

Engineering Contradiction:
Improvereliability of protectionVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system introduces a detection circuit as an intermediary component that includes a current transformer module and a detection coil module. This intermediary automatically monitors the ground fault circuit interrupter's operational status by detecting mutual inductance changes, providing continuous reliability verification without requiring direct user interaction with complex internal components

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures continuous and reliable detection of ground fault circuit interrupter functionality, enhancing safety by automatically verifying the operation of the system without user intervention and detecting faults in real-time.

Implementation Method 1

the current transformer and the detection coil form mutual inductance and form a current path with the ground fault circuit interrupter

Methodology Applied
Scientific EffectMutual inductance: Electromagnetic Induction

Data Source

PatentUS10923899B2Ground fault protection system
Publication Date: 2021.02.16 SHANGHAI FUDAN MICROELECTRONICS GROUP
  • US10923899B2 patent drawing
  • US10923899B2 patent drawing

AI summary

A ground fault protection system is provided. A ground fault protection device includes a current transformer module, a detection coil module and a ground fault circuit interrupter, wherein the current transformer module includes a current transformer, the detection coil module includes a detection coil, a hot and neutral penetrate through the current transformer and the detection coil, the current transformer module outputs a mutual inductance current, when the current transformer and the detection coil form mutual inductance and form a current path with the ground fault circuit interrupter, the ground fault circuit interrupter outputs a disconnection control signal to disconnect connection of the hot and neutral with a load based on the mutual inductance current, and a detection circuit includes a signal generation module which outputs a test signal including at least one pulse signal in one cycle of an AC signal.