Ground Leakage Current Power Supply for Wireless Transceivers

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Solution Overview

Problem

Existing building automation systems face challenges in powering smart controllers and wireless transceivers within wall- or surface-mounted switches without a neutral wire, as conventional ground leakage current limits are insufficient for practical operation, leading to issues with energy storage and power supply.

Innovation Solution

A ground leakage current power supply circuit that utilizes an AC hot wire and earth ground, incorporating a rectifier, energy storage component, current limiter, and buck-boost regulator to generate a regulated output voltage, allowing for sufficient power supply while limiting ground leakage current within prescribed limits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ground leakage current is limited to less than 5 milliamperes to meet regulatory constraints, then ground fault interrupt compliance is achieved, but sufficient power for smart controllers and wireless transceivers cannot be supplied

Engineering Contradiction:
Improveground fault interrupt complianceVSAvoidpower supply for smart controller
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent divides the power supply function into two independent parts: a current limiter that restricts ground leakage current to comply with regulations, and an energy storage component that accumulates sufficient power for the smart controller and wireless transceiver. This segmentation allows each component to optimize its function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an energy storage component as an intermediary between the limited ground leakage current and the power-hungry smart controller. This intermediary accumulates energy over time and releases it when needed, decoupling the instantaneous power demand from the constrained ground leakage current.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If conventional power supply methods are used without an AC neutral line, then installation simplicity is maintained, but sufficient power for wireless transceivers cannot be achieved

Engineering Contradiction:
Improveinstallation simplicityVSAvoidpower for wireless transceiver
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The patent enables the power supply system to serve itself by using the existing AC hot wire and ground connection to charge the energy storage component, which then independently provides the necessary power to the wireless transceiver and smart controller without requiring additional neutral wiring or external power sources.

Inventive Principle:
Principle #25Self-service

3Power

If energy storage component size is increased to provide sufficient power, then power availability for wireless transceivers improves, but ground leakage current constraints are violated

Engineering Contradiction:
Improvepower availabilityVSAvoidground leakage current compliance
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent separates the power accumulation function (energy storage component) from the ground leakage current limitation function (current limiter), allowing the energy storage component to be sized appropriately for power requirements while the current limiter independently ensures compliance with ground leakage current constraints.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable powering of remote or local loads and wireless transceivers within switches without an AC neutral line, ensuring sufficient power for a prescribed period while adhering to ground leakage current constraints.

Implementation Method 1

a rectifier, coupled to the hot node and to the earth ground node

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

an energy storage component, coupled to a return node and coupled in series to a current limiter that receives rectified power from the rectifier

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

a low voltage power supply including a buck-boost regulator, coupled to the energy storage component and to a return node, the return node providing a return reference voltage

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11678418B2Buck-boost ground leakage current power supply for wireless transceiver
Publication Date: 2023.06.13 FABRIQ
  • US11678418B2 patent drawing
  • US11678418B2 patent drawing
  • US11678418B2 patent drawing

AI summary

A power supply, includes: a hot node coupled to a hot wire of an AC source, and a ground node coupled to an earth ground, where a neutral wire of the source is not present; a storage component, coupled to a return node and in series with a current limiter, where the current limiter enables the storage component to charge to a voltage while limiting leakage current to a prescribed value; a low voltage power supply including a buck-boost regulator, coupled to the storage component and to a return node that provides a reference voltage, where the low voltage power supply receives the voltage and generates an output voltage on an output node that is referenced to the reference voltage; and a wireless transceiver that employs the output voltage to transmit and receive messages from one or more corresponding wireless devices.