Independent Ground-Line Monitoring in Redundant Power Supply Circuits

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Solution Overview

Problem

Existing power supply apparatuses fail to address abnormality in ground lines of multiple systems, particularly in electric power steering systems, and do not account for variations in wiring resistance and current detection timing.

Innovation Solution

A power supply apparatus with multiple systems of power supply circuits and ground current detectors, where each system has independent ground lines, and a control unit with a ground line diagnosis portion that diagnoses abnormalities based on ground current, adjusting operations when necessary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If ground lines are shared among multiple systems, then device complexity is reduced, but reliability deteriorates when ground line abnormalities occur

Engineering Contradiction:
Improveground line configurationVSAvoidpower supply continuity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The ground line configuration is segmented into system-specific ground lines rather than using a shared common ground line. Each power supply system has its own dedicated ground line connected to the negative electrode of the power source, allowing independent detection and management of ground line abnormalities for each system.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If ground line abnormalities are not detected, then device complexity is reduced, but harmful factors increase due to overheating risks

Engineering Contradiction:
Improvedetection systemVSAvoidoverheating
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

A feedback mechanism is implemented where ground line abnormality detection results are used to control the operation of power supply systems. When a ground line abnormality is detected in one system, the control unit stops operation of that system to prevent overheating, while allowing other systems to continue operating normally.

Inventive Principle:
Principle #23Feedback

3Reliability

If all systems are stopped when one system has ground line abnormality, then reliability is improved, but productivity deteriorates

Engineering Contradiction:
Improvesafe operationVSAvoidpower supply continuity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The power supply system is segmented into independent systems with separate ground lines and control capabilities. When a ground line abnormality is detected in one system, only that specific system is stopped while other systems continue to operate, maintaining overall productivity and power supply continuity.

Inventive Principle:
Principle #1Segmentation

4Measurement precision

If ground current detection is implemented, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveground current detectionVSAvoiddetector configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Ground current detectors are configured for each power supply system to detect ground current in respective ground lines. This segmented detection approach provides precise measurement of ground line conditions for each system while using simple current detection principles that do not overly complicate the device.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables appropriate continuation of power supply to loads even when one system's ground line is abnormal, preventing overheating and ensuring reliable operation by detecting and managing ground line issues effectively.

Implementation Method 1

a plurality of ground current detectors are provided, and each ground current detector detects a ground current which is a current flowing through the ground line of each system

Methodology Applied
Scientific EffectElectrical current detection: Conduction (electrical)

Data Source

PatentUS12587029B2Power supply apparatus
Publication Date: 2026.03.24 DENSO CORP
  • US12587029B2 patent drawing
  • US12587029B2 patent drawing
  • US12587029B2 patent drawing

AI summary

A plurality of systems of power supply circuits are provided between a power source and a load and are capable of cooperatively supplying power to the load using power of the power sources. In the power supply circuits, ground lines connected to a negative pole of the power source are configured independently for each system. A plurality of ground current detectors detect ground currents that are currents flowing through the ground lines of each system. The control units have ground line diagnosis portions that diagnose an abnormality in the ground lines based on the ground currents. When the ground line diagnosis portions determine that at least one system ground line is abnormal, the control units change the operation of the power supply circuit of the system determined to be abnormal.