Ground Plate Shielding for Electrical Connector Crosstalk

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Solution Overview

Problem

Existing electrical connectors face challenges in reducing cross-talk between signal contacts due to close spacing, which compromises signal integrity, and conventional metallic crosstalk shields can detrimentally affect signal integrity by allowing unshielded electrical fields to pass through openings.

Innovation Solution

An electrical connector design featuring a dielectric leadframe housing with a ground plate that provides a shield between differential signal pairs, eliminating the need for discrete ground contacts and maintaining the connector's physical dimensions by using a ground plate with ribs and a coupling bar to intercept and dissipate electromagnetic interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If signal contacts are closely spaced to increase data transfer capacity, then connector density and data transfer capability are improved, but cross-talk between adjacent signal contacts increases due to interfering electrical fields

Engineering Contradiction:
Improvedata transfer capacityVSAvoidcross-talk interference
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

A ground plate is introduced as an intermediary element between adjacent signal contacts. The ground plate provides a reference potential that shields signal contacts from each other, reducing electromagnetic interference and cross-talk while allowing close spacing to maintain high data transfer capacity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The ground plate is segmented with openings that align with signal contacts, creating discrete shielding zones. This segmentation allows the ground plate to provide localized shielding for each signal contact or differential pair while maintaining overall connector density and signal integrity

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If conventional metallic crosstalk shields with openings are used to reduce cross-talk, then shielding effectiveness is improved, but signal integrity deteriorates due to unshielded electrical fields extending through the openings

Engineering Contradiction:
Improvecross-talk reductionVSAvoidsignal integrity
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The ground plate implements different local qualities by providing solid shielding in areas between signal contacts while incorporating openings in areas aligned with signal contacts. This localized variation in shielding density reduces cross-talk between adjacent signals while maintaining signal integrity by preventing field distortion at critical signal interfaces

Inventive Principle:
Principle #3Local quality

3Object-affected harmful factors

If external crosstalk shields are added to the connector, then cross-talk reduction is achieved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvecross-talk interferenceVSAvoidconnector structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The ground plate is merged with the dielectric housing to form an integrated assembly. The ground plate is positioned within the housing and electrically connected to ground contacts, combining shielding functionality with the existing connector structure rather than adding separate external shield components

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The ground plate serves multiple functions simultaneously: it provides electromagnetic shielding between signal contacts, establishes a reference potential plane, and works with the dielectric housing to maintain mechanical structure. This multi-functionality reduces the need for additional dedicated shield components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces cross-talk between signal contacts while maintaining high data transfer rates and signal integrity without increasing the connector's physical dimensions, achieving acceptable worst-case multi-active crosstalk and impedance matching.

Implementation Method 1

Cross talk occurs when a signal in one signal contact induces electrical interference in an adjacent signal contact due to interfering electrical fields

Methodology Applied
Scientific EffectElectromagnetic interference: Electromagnetic Induction

Data Source

PatentUS8616919B2Attachment system for electrical connector
Publication Date: 2013.12.31 FCI AMERICAS TECHNOLOGY LLC
  • US8616919B2 patent drawing
  • US8616919B2 patent drawing
  • US8616919B2 patent drawing

AI summary

An electrical connector includes at least one leadframe assembly, including a leadframe housing that carries a plurality of electrical contacts, and an external component, such as an electrically conductive plate, configured to be attached to the leadframe housing. The leadframe assembly includes an attachment system that includes an alignment assembly configured to align the electrically conductive plate with the leadframe housing as the plate is attached to the housing, and an attachment assembly that can be mated to attach the plate to the leadframe housing. The attachment assembly can be provided without creating any openings in the plate.