Ground Sheet Connector Structure for Shielding and ESD Discharge

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Solution Overview

Problem

Existing electrical connectors lack effective shielding and static electricity discharge mechanisms, which affects signal transmission quality.

Innovation Solution

The electrical connector features a conductive housing with a ground sheet that includes a connecting plate to enhance grounding and static electricity discharge when a mating module is inserted.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If an insulating housing is used in the electrical connector, then the manufacturing simplicity is maintained, but the shielding effect and signal transmission quality deteriorate

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidshielding effect
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The housing is constructed as a composite structure combining insulating material and conductive material. The insulating housing body provides electrical insulation, while the conductive sheet integrated into the housing provides shielding functionality. This composite approach resolves the contradiction by incorporating both insulating and shielding properties within a single integrated housing structure.

Inventive Principle:
Principle #40Composite materials

2Device complexity

If no ground sheet is added to the electrical connector, then the device complexity is reduced, but the static electricity discharge capability deteriorates

Engineering Contradiction:
Improvestructure complexityVSAvoidstatic electricity discharge capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The conductive sheet serves multiple functions simultaneously: it provides shielding against electromagnetic interference, establishes a reference potential for signal transmission, and enables static electricity discharge through its connection to the grounding terminal. This multi-functionality resolves the contradiction by achieving enhanced reliability without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If the conductive terminal contacts the conductive housing directly, then the grounding path is simplified, but the signal integrity deteriorates due to interference

Engineering Contradiction:
Improvegrounding path complexityVSAvoidsignal integrity
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The grounding path is segmented into distinct zones: the conductive terminal contacts the conductive sheet at a specific grounding point rather than directly with the conductive housing. This segmentation creates a controlled grounding interface that separates the signal transmission path from the shielding/grounding path, reducing electromagnetic interference while maintaining effective grounding.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves the shielding effect and signal transmission quality by effectively grounding the electrical connector and facilitating the discharge of static electricity.

Implementation Method 1

the conductive housing including a first conductive housing; the first terminal module including a plurality of first conductive terminals... the first connecting plate at least partially covering the first front surface of the first insulating fixing block

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

the first connecting plate being configured to contact the mating module to release static electricity when the mating module in inserted into the receiving slot

Methodology Applied
Scientific EffectElectrostatic discharge: Electrostatic Discharge

Implementation Method 3

a first ground sheet, the first ground sheet including a first mounting plate, a second mounting plate opposite to the first mounting plate, and a first connecting plate connecting one side of the first mounting plate and one side of the second mounting plate

Methodology Applied
Scientific EffectGrounding: Earthing

Data Source

PatentUS20250112419A1Electrical connector with improved shielding effect
Publication Date: 2025.04.03 DONGGUAN LUXSHARE TECH CO LTD
  • US20250112419A1 patent drawing
  • US20250112419A1 patent drawing
  • US20250112419A1 patent drawing

AI summary

An electrical connector includes a conductive housing, a first terminal module, a first insulating fixing block and a first ground sheet. The conductive housing defines a receiving slot. The conductive housing includes a first conductive housing. The first terminal module includes a number of first conductive terminals. The first conductive terminal includes a first fixing portion and a first contact arm. The first conductive terminal is not in contact with the first conductive housing. The first insulating fixing block is fixed to the first conductive housing. The first ground sheet includes a first mounting plate, a second mounting plate and a first connecting plate. The first connecting plate at least partially covers a first front surface of the first insulating fixing block.