Ground Shield Layout for High-Density Connector Crosstalk Control

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Solution Overview

Problem

As electronic components become more complex and densely packed on circuit boards, there is a growing need for electrical connectors that can handle higher speeds with reduced crosstalk and maintain signal integrity, which existing connectors struggle to achieve due to increased pin densities and reduced spacing between terminals.

Innovation Solution

The implementation of ground shields positioned between columns of contacts in electrical connectors, which utilize planar members with mating and mounting ends, voids, and mounting members to provide electrical coupling through physical contact or capacitive means, effectively reducing crosstalk and signal radiation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the spacing between electrical terminals is reduced and pin density is increased to fit more components in less space, then the area occupied by the connector decreases, but crosstalk and signal radiation increase, degrading signal integrity

Engineering Contradiction:
Improveconnector footprintVSAvoidcrosstalk and signal radiation
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

Ground shields are introduced as intermediary elements positioned between adjacent columns of contacts. These ground shields act as mediators that block electromagnetic coupling between signal contacts, thereby reducing crosstalk and signal radiation while allowing the connector to maintain reduced spacing and high pin density

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The connector is segmented into distinct regions by inserting ground shields between columns of contacts. This segmentation divides the electromagnetic environment, isolating signal paths and preventing harmful interactions between adjacent signals, thus enabling higher density without compromising signal integrity

Inventive Principle:
Principle #1Segmentation

2Reliability

If ground shields are added between columns of contacts to reduce crosstalk, then signal integrity improves, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvesignal integrityVSAvoidconnector structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The ground shields are merged with the connector housing as an integrated component rather than separate add-on elements. The mounting members are formed as part of the ground shield structure itself, combining multiple functions (shielding, mounting, and electrical connection) into a unified component that reduces overall device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The ground shields serve multiple functions simultaneously: they provide electromagnetic shielding between contact columns, offer mounting structures for securing the shields, and create capacitive coupling paths for ground connections. This multi-functionality reduces the need for separate components, thereby managing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-generated harmful factors

If ground shields are positioned between columns of contacts with mounting members, then shielding effectiveness increases, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvecrosstalk reductionVSAvoidalignment tolerance
Core Design Contradiction:
Object-generated harmful factorsVSManufacturing precision

Solution Approach 1:

Mounting members are formed as integral parts of the ground shields during the shielding component fabrication process, before final assembly. This preliminary formation of mounting structures ensures proper positioning and alignment are built into the component design, reducing the need for high-precision alignment during assembly operations

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The ground shields and mounting members are designed to create equipotential surfaces that naturally guide electrical connections and mechanical alignment. By establishing equipotential regions, the design tolerates variations in manufacturing precision while maintaining effective shielding and proper electrical contact

Inventive Principle:
Principle #12Equipotentiality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances signal integrity by minimizing crosstalk and signal radiation, ensuring acceptable impedance levels and mechanical characteristics, even at higher signal speeds, by providing effective electrical shielding around signal contacts.

Implementation Method 1

The planar members have surfaces which are configured to be electrically coupled to ground members on a mating connector

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Implementation Method 2

Ground shields are positioned between the columns of contacts... to reduce crosstalk for improved signal integrity

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentEP4362241A1Ground shields positioned between columns of contacts
Publication Date: 2024.05.01 TE CONNECTIVITY SOLUTIONS GMBH
  • EP4362241A1 patent drawingFigure 1
  • EP4362241A1 patent drawingFigure 2
  • EP4362241A1 patent drawingFigure 3

AI summary

An electrical connector (12) which controls crosstalk and signal radiation. The electrical connector (12) includes columns of contacts having signal contacts (42) and ground contacts (44). Ground shields (46) are positioned between the columns of contacts. The ground shields (46) have planar members (52) with mating ends (48) and mounting ends (50). The planar members (52) have surfaces (54) which are configured to be electrically coupled to ground members (26) on a mating connector (14). Voids (56) are provided in the planar members (52). Mounting members (66) extend from the mounting ends (50) of the planar members (52). The mounting members (66) are configured to cooperate with the ground contacts (44) provided in the columns of contacts.