Ground Terminal Block Fault Indicator with Capacitor

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Solution Overview

Problem

Traditional ground terminal blocks cannot indicate ground fault current, making it difficult to locate the source of the fault when power is out, leading to increased time and cost for professionals and novice electricians to resolve the issue.

Innovation Solution

A ground terminal block equipped with a LED that ignites when a ground fault is detected and remains lit after power loss, along with an optional signal sound, to identify the faulty block, ensuring only the affected terminal block is indicated, facilitating easier fault source identification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional ground terminal blocks are used, then ground connection is accessible and wiring is simplified, but ground fault current cannot be indicated when power is out

Engineering Contradiction:
Improveground connection accessibilityVSAvoidfault current indication
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The patent applies preliminary action by installing a capacitor-connected LED indicator in the ground terminal block before fault occurrence. The capacitor charges during normal operation and automatically discharges to light the LED when power fails and ground fault occurs, enabling fault indication before the electrician arrives on site.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses an intermediary approach by introducing a capacitor as an energy storage medium between the ground circuit and the LED indicator. This capacitor acts as a mediator that accumulates energy during normal operation and releases it to power the LED during fault conditions, enabling the indicator function without continuous power supply.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Difficulty of detecting and measuring

If LED indicators are added to terminal blocks, then fault detection capability is improved, but the LED will not light when power is out

Engineering Contradiction:
Improvefault detection capabilityVSAvoidindication reliability during power loss
Core Design Contradiction:
Difficulty of detecting and measuringVSReliability

Solution Approach 1:

The capacitor is pre-charged during normal operation before fault occurs. When power loss and ground fault happen simultaneously, the pre-stored energy in the capacitor immediately powers the LED without requiring external power, ensuring reliable indication during the critical power loss period.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The ground terminal block becomes self-servicing by using its own ground fault current to trigger the indication. The capacitor automatically discharges through the LED when ground fault occurs, making the system self-indicating without needing external power sources or additional control circuits.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If ground fault indication is implemented, then fault source location becomes accessible, but device complexity increases

Engineering Contradiction:
Improvefault source location accessibilityVSAvoidterminal block complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies segmentation by placing individual LED indicators on each ground terminal block rather than using a centralized indication system. This allows each block to independently indicate its own fault status, simplifying the overall system architecture and making fault location immediate and unambiguous without complex control wiring.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses inexpensive components (capacitor and LED) that can be easily replaced if needed. The simple capacitor-LED circuit is much cheaper and simpler than microcontroller-based solutions, maintaining low cost while providing reliable fault indication functionality.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for quicker and cost-effective identification of ground fault current sources by maintaining a signal light and optional sound alert, even after power loss, reducing fault finding time and expenses.

Implementation Method 1

The ground terminal block is installed with a signalling device, such as a light emitting diode (LED), which will light up when ground fault current occur.

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 2

When a fault current flows through a single ground block from the upper connection of the ground block to the ground fault detection device, a LED is ignited indicating the ground fault

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentEP2227841B1Ground terminal block fault indicator
Publication Date: 2013.01.16 REMAKE ELECTRIC EHF
  • EP2227841B1 patent drawingFigure 1
  • EP2227841B1 patent drawingFigure 2

AI summary

An electrical ground terminal block assembly and arrangement to make ground fault situation accessible comprise a ground terminal housing (1) to hold the wire linking elements (5, 6) and a characterized ground fault indicating device (2). The ground terminal block based on the invention is comprised with signaling means (11) to indicate ground fault. Fault current is detected by the ground fault indicating device through upper linking element detection devise of said ground terminal block.