Grounded Connector Radial Protrusions Axial Space Reduction
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional shielded electrical connectors require significant axial space for resilient metallic bands to ensure reliable shielding connections, which limits their compactness and efficiency.
Innovation Solution
The use of discrete radial protrusions with resilient conductive connecting means on the connector sleeves, which deform to establish a reliable electrical connection with mating connectors, integrating this functionality within the keying arrangement to reduce axial dimensions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a resilient metallic band is used for electrical connection of shielding, then reliable electrical contact is ensured, but axial space consumption increases
Solution Approach 1:
The continuous resilient metallic band is segmented into discrete radial protrusions distributed around the circumference of the sleeve. Each protrusion provides localized electrical contact through its resilient connecting means, eliminating the need for a continuous band and reducing axial space consumption while maintaining reliable electrical connection.
Solution Approach 2:
The electrical connection function is transitioned from an axial arrangement (continuous band along the axis) to a radial arrangement (protrusions extending radially from the sleeve). This dimensional change allows the connecting means to bear on the mating sleeve in a radial direction, significantly reducing the axial dimension required for the connection.
2Length of moving object
If discrete radial protrusions with resilient connecting means are used, then axial space is reduced, but manufacturing complexity increases
Solution Approach 1:
The keying arrangement and electrical connection function are merged into a single integrated structure. The discrete radial protrusions serve dual purposes: providing circumferential alignment (keying) and establishing electrical connection through their resilient connecting means. This integration eliminates the need for separate components, simplifying manufacturing despite the reduced axial dimension.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution enables a compact and reliable electrical grounding connection, reducing the axial space required while maintaining effective electrical coupling between shielding and inner conductors, suitable for high-bandwidth and high-voltage applications.
Implementation Method 1
the connecting means is deformed and thereby bears on the sleeves of both connectors
Data Source
AI summary
Ground connections are made between first and second electrical connectors (1, 27). The first connector has a first sleeve (5) and has contact elements (23) mounted on the first sleeve. The second connector has a second sleeve (31) with slots (35) that receive the contact elements (23) when the connectors mate. Locating ribs (21) lie forward (F1) of the contact elements to align the slots in the second sleeve with the contact elements.