Grounding Collar Notch Design for USB-C Connector Mating

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Solution Overview

Problem

The existing Type C connector design is prone to crashes during mating due to manufacturing tolerance issues, where the spring fingers of the plug connector may not properly slide onto the internal grounding collar of the receptacle connector.

Innovation Solution

An improved internal grounding collar design with notches on its front edge allows the spring fingers of the plug connector to first slide onto the step structure before contacting the grounding region, preventing collisions and ensuring proper alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the grounding collar is designed without notches, then the grounding region provides continuous shielding, but the spring fingers may collide with the grounding collar due to manufacturing tolerance variations

Engineering Contradiction:
Improvemating reliabilityVSAvoidcollision risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The grounding collar is segmented by introducing notches that divide the grounding region into multiple sections. These notches create gaps that allow spring fingers to pass through or align with during the sliding process, preventing collisions while maintaining grounding functionality through the remaining grounding regions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The notches act as intermediary spaces that mediate between the spring fingers and the grounding collar. By providing these intermediate gaps, the design allows the spring fingers to navigate the mating process without direct contact with the grounding collar surface, eliminating the collision risk while still achieving proper grounding contact at the intended locations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the grounding region is made continuous without notches, then shielding effectiveness is maximized, but manufacturing tolerance variations cause misalignment and crashes during mating

Engineering Contradiction:
Improveshielding effectivenessVSAvoidalignment tolerance
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The continuous grounding region is segmented into multiple discrete grounding sections separated by notches. This segmentation provides tolerance compensation - the spring fingers can align with any of the grounding sections, and manufacturing variations in one section do not affect the overall grounding effectiveness since other sections remain available for contact.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design changes the geometric parameters of the grounding collar by introducing notches at specific positions and with specific dimensions. These parameter changes create a more robust design that accommodates manufacturing tolerance variations while maintaining the essential grounding and shielding functions.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9484677B2Electrical connector having improved grounding member
Publication Date: 2016.11.01 FOXCONN INTERCONNECT TECHNOLOGY LTD
  • US9484677B2 patent drawing
  • US9484677B2 patent drawing
  • US9484677B2 patent drawing

AI summary

An electrical receptacle connector includes a terminal module assembly and a grounding collar thereon. The terminal module assembly includes the front mating tongue, the rear body, and the step structure therebetween, and the corresponding contacts. The contacts are secured to the body with contacting sections exposed upon the mating tongue. The grounding collar includes the grounding regions located on two opposite upper and lower surfaces of the step structure. The front edge area of the grounding region adjacent to the front edge area, forms a notch so as to leave a space to allow the spring finger of the corresponding interior grounding plate of the plug connector to first slide upon the step structure and successively contact the grounding region of the grounding collar of the receptacle connector.