Modular Grounding Device with Cable Tracks for High-Voltage Safety

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Solution Overview

Problem

Current methods for grounding electrical equipment, particularly in high-voltage systems, are cumbersome and difficult to install safely due to the need for cumbersome personal protective equipment and limited maneuverability of telescoping hot sticks, posing safety hazards when trying to ground the low side of transformers connected to renewable energy sources.

Innovation Solution

A grounding device and system that includes a main body with passageways and tracks for easy installation and maneuverability, allowing for safe grounding without clamps, using a grounding cable that can be advanced through slots and tracks for secure attachment to electrical equipment, facilitating safer work environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional clamps and telescoping hot sticks are used for grounding, then grounding can be achieved, but the installation process becomes cumbersome and difficult to maneuver

Engineering Contradiction:
Improveease of installationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The grounding device is divided into separate modular components: a clamp assembly with jaw members, a body portion with passageways, and a cable assembly. This segmentation allows each component to be independently manufactured, assembled, and manipulated, making the overall device easier to install and maneuver while maintaining functional integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The grounding device incorporates movable jaw members that can open and close to grip the conductor, and a cable assembly that can be threaded through passageways and positioned flexibly. This dynamic design replaces rigid, difficult-to-manage traditional clamps with adaptable components that respond to installation conditions.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If traditional grounding clamps are used, then grounding function is provided, but maneuverability and control are limited

Engineering Contradiction:
ImprovemaneuverabilityVSAvoidgrounding reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The body portion acts as an intermediary component that houses passageways for guiding the cable assembly and provides a structured interface between the clamp and the grounding cable. This intermediary structure ensures proper cable routing and secure connection while maintaining ease of manipulation during installation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If arc-flash rated personal protective equipment is worn, then safety is improved, but the installation process becomes more difficult

Engineering Contradiction:
Improvesafety protectionVSAvoidease of installation
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The grounding device is designed to be self-contained with integrated components (clamp, body, cable assembly) that work together as a unified system. This self-service design reduces the need for complex external tools and procedures, making installation more straightforward even when operators are wearing protective equipment.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11349229B2Grounding devices, systems, and associated kits and methods
Publication Date: 2022.05.31 PXF HOLDING LLC
  • US11349229B2 patent drawing
  • US11349229B2 patent drawing
  • US11349229B2 patent drawing

AI summary

Grounding devices, systems, and associated methods and kits for grounding electrical equipment are described herein. An example embodiment of a grounding device includes a main body that has a main body first end, a main body second end, a main body top, a main body bottom, a main body first surface, a main body second surface, and defines a first passageway, a slot, and a track. The slot extends into the main body from the main body second end toward the main body first end to the track. The track has a track first end, a track second end, a track first portion, and a track second portion. The track first portion extends from the slot and away from the main body top. The track second portion extends from the track first portion, away from the main body first end and the main body top, to the track second end.