Grounding Switch Valley Section Reduces Mechanical Burden

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Solution Overview

Problem

Conventional grounding switches in gas insulated switchgear face significant mechanical burden and high operation energy due to repulsive forces from hot gas and frictional resistance when a moving contact erroneously enters a high-voltage electrode, leading to arcing and prolonged gas pressure increases.

Innovation Solution

The design incorporates a high-voltage electrode and earth electrode with a moving contact that includes a valley section between high-voltage arc and main contacts, reducing frictional resistance and repulsive forces by preventing direct contact with the valley section, thus alleviating mechanical burden on the drive mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a fixed angle taper is provided from the tip of the arc-focusing contact to the main contact section, then the moving contact can be driven along the center axis, but the moving contact continues to be subject to substantial repulsive force due to frictional resistance between the contacts

Engineering Contradiction:
Improveoperation of moving contactVSAvoidrepulsive force due to frictional resistance
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The contact structure is segmented into distinct sections: the arc-focusing contact tip, the main contact section, and a newly introduced valley section between them. This segmentation allows the moving contact to transition through different geometric profiles, reducing continuous frictional resistance during insertion while maintaining reliable electrical contact at both the arc and main contact points.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the moving contact is reciprocally driven along the center axis into the high-voltage electrode, then grounding function is achieved, but substantial mechanical burden is placed on the drive mechanism due to repulsive forces from hot gas and frictional resistance

Engineering Contradiction:
Improvegrounding functionVSAvoidmechanical burden on drive mechanism
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

By segmenting the contact interface into arc contact, valley section, and main contact portions, the insertion process is divided into phases with different friction characteristics. The valley section specifically addresses the high-friction zone, reducing the mechanical burden on the drive mechanism while preserving the reliable grounding function through maintained contact pressure at the main contact points.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The geometric parameters of the contact surface are changed by introducing the valley section with specific curvature and depth parameters. This modifies the frictional characteristics during insertion, reducing the repulsive force profile experienced by the moving contact while maintaining the electrical contact parameters necessary for reliable grounding.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the moving contact makes contact with the high-voltage electrode during erroneous operation, then arc occurs due to breakdown of insulation, but the surrounding gas reaches high temperature and pressure rises abruptly creating repulsive force

Engineering Contradiction:
Improveinsulation breakdown protectionVSAvoidrepulsive force due to hot gas
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The valley section acts as an intermediary geometric feature between the arc contact and main contact sections. During erroneous operation with arc formation, this intermediate structure modifies the gas dynamics and pressure distribution, potentially reducing the repulsive force from hot gas by creating a more favorable pressure gradient or flow path around the moving contact.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the sum of repulsive forces during arcing and insertion, lowering the mechanical load and operation energy required for the drive mechanism, while maintaining stable earthing and energizing contact pressure.

Implementation Method 1

tanks that encapsulate an insulating gas; electrically connected to the high-voltage electrode and arranged along a circumferential direction taking the center axis as a center

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Implementation Method 2

an arc occurs due to breakdown of insulation between the electrodes; an arc occurs across the moving arc contact and the high-voltage arc contact

Methodology Applied
Scientific EffectArc discharge: Electric Arc

Implementation Method 3

the gas pressure rises abruptly; Gas for which the pressure has abruptly risen then acts as a repulsive force on the moving contact during operation

Methodology Applied
Scientific EffectGas pressure: Pressure Increase

Data Source

PatentUS8106326B2Grounding switch
Publication Date: 2012.01.31 MITSUBISHI ELECTRIC CORP
  • US8106326B2 patent drawing
  • US8106326B2 patent drawing
  • US8106326B2 patent drawing

AI summary

A valley section is provided between a high-voltage arc contact and a high-voltage main contact. Because of the presence of the valley section, resistance between contacts is reduced while a moving arc contact makes contact with the high-voltage arc contact and then slides up to making contact with the high-voltage main contact.