Group HSM Provisioning Control for Production Continuity

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing secure hardware security modules (HSMs) used for provisioning security-sensitive data in electronic components fail due to physical damage, leading to loss of OEM keys and halting production until a new HSM is installed, causing significant delays and costs.

Innovation Solution

A provisioning control apparatus, such as a secure HSM, generates a group context with a group private key and certificate, allowing multiple HSMs to share and continue provisioning even if one fails, using a communication interface to distribute security-sensitive data and enroll new HSMs into the group.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single secure HSM is used for provisioning security-sensitive data, then security is maintained through centralized control, but production halts completely when the HSM fails

Engineering Contradiction:
Improveprovisioning continuityVSAvoidmanufacturing output
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system segments the provisioning function across multiple independent HSM instances (first HSM, second HSM, third HSM) instead of relying on a single centralized HSM. Each HSM can independently perform provisioning operations, allowing the system to maintain functionality even when individual HSMs fail. This segmentation directly resolves the contradiction by distributing reliability across multiple components while maintaining overall system productivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the operational parameter from single-HSM exclusive control to multi-HSM collaborative control with dynamic role assignment. HSMs can transition between active, standby, and revoked states, allowing flexible parameter adjustment based on operational needs and failure conditions, thereby maintaining both security and continuity.

Inventive Principle:
Principle #35Parameter changes

2Ease of repair

If backups of OEM keys are stored outside the secure HSM, then recovery is possible after HSM failure, but security is compromised due to the secure nature of the HSM

Engineering Contradiction:
ImproveHSM failure recoveryVSAvoidsecurity integrity
Core Design Contradiction:
Ease of repairVSReliability

Solution Approach 1:

The system introduces a key management server as an intermediary that handles key wrapping and distribution. The HSM never stores unwrapped backup keys externally; instead, the key management server securely manages wrapped key versions. This intermediary enables recovery functionality while preserving the security integrity of the HSM, as the HSM's secure boundaries are never violated.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system performs preliminary key wrapping and version management before any potential HSM failure occurs. Multiple versions of wrapped keys are pre-prepared and stored securely in the key management server, enabling immediate recovery actions without compromising security. This preliminary preparation resolves the contradiction by enabling easy repair through pre-configured recovery mechanisms that maintain security integrity.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If multiple HSMs are deployed for redundancy, then provisioning continuity is maintained, but system complexity increases

Engineering Contradiction:
Improveprovisioning availabilityVSAvoidHSM system architecture
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system implements universal HSM instances that can perform multiple functions: active provisioning, standby replacement, and key management operations. Each HSM is designed to be multi-functional, capable of taking on different roles as needed. This universality reduces overall system complexity compared to having specialized dedicated HSMs for each function, while maintaining high provisioning availability through role flexibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system employs continuous monitoring and feedback mechanisms that track HSM operational status, security events, and performance metrics. This feedback enables automatic role transitions and load balancing decisions, reducing the operational complexity of managing multiple HSMs. The feedback-driven automation maintains provisioning availability while simplifying system management through intelligent, adaptive control.

Inventive Principle:
Principle #23Feedback

4Device complexity

If a single HSM is used, then system management is simplified, but any HSM failure causes significant downtime and cost

Engineering Contradiction:
Improvesystem managementVSAvoidproduction downtime
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The system performs preliminary setup of multiple HSM instances with pre-configured roles and relationships before any failure occurs. The hierarchical structure, key wrapping relationships, and standby assignments are all established in advance through automated enrollment processes. This preliminary configuration reduces both management complexity and recovery time, as the system is already prepared for failure scenarios without requiring complex post-failure setup.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12506655B2Provisioning control apparatus and method for provisioning electronic components or devices
Publication Date: 2025.12.23 SECURE THINGZ
  • US12506655B2 patent drawing
  • US12506655B2 patent drawing
  • US12506655B2 patent drawing

AI summary

A provisioning control apparatus is configured to be coupled to a provisioning equipment server, wherein the provisioning equipment server is electrically connectable with one or more electronic devices for provisioning the electronic devices with security sensitive provisioning data. The provisioning control apparatus includes a processor configured to generate a group context for sharing the group context with a first further provisioning control apparatus for creating a group of provisioning control apparatuses. The group context includes a group private key, a certificate for the group private key and a group encryption key used for encryption and/or decryption and the first further provisioning control apparatus is configured to be coupled to the provisioning equipment server. The processor is configured to generate the security sensitive provisioning data based on the group context. The provisioning control apparatus includes a communication interface configured to provide the security sensitive provisioning data to the provisioning equipment server.