Group IVA Semiconductor Interface Control via Chloride Gas Treatment

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Solution Overview

Problem

Conventional semiconductor device scaling faces challenges in controlling the interface layer between adjacent semiconductor layers of differing compositions, leading to non-abrupt interfaces and cluster defects, which affect device fabrication and performance.

Innovation Solution

A method involving the deposition of a first group IVA semiconductor layer on a substrate, followed by exposure to a chloride gas to minimize the interface thickness, and subsequent deposition of a second group IVA semiconductor layer, using chemical vapor deposition to form semiconductor structures with sharp, thin interface regions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional deposition methods are used to deposit adjacent semiconductor layers, then the fabrication process is simple, but the interface layer becomes thick and non-abrupt, leading to device performance degradation

Engineering Contradiction:
Improveinterface layer thicknessVSAvoidfabrication process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The method performs preliminary surface treatment by exposing the first semiconductor layer surface to chloride gas before depositing the second semiconductor layer. This preliminary action modifies the surface chemistry to prevent intermixing and clustering, ensuring an abrupt interface is formed from the outset rather than attempting to correct interface issues after deposition

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the chemical state of the first semiconductor layer surface by exposing it to chloride gas, which alters the surface composition and reactivity. This parameter change in surface chemistry prevents unwanted atomic mixing during subsequent deposition, enabling precise control of interface layer thickness and composition

Inventive Principle:
Principle #35Parameter changes

2Reliability

If deposition is performed without intermediate treatment, then the fabrication process is fast and simple, but atomic segregation and clustering occur at the interface, degrading device performance

Engineering Contradiction:
Improvedevice performanceVSAvoidfabrication time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The chloride gas acts as an intermediary substance that temporarily modifies the surface of the first semiconductor layer. This intermediary treatment creates a chemically modified surface that prevents atomic segregation and clustering when the second layer is deposited, thereby improving interface quality and device reliability without requiring complex additional processing steps

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves semiconductor structures with interface layers thinner than 15 Angstroms, resulting in more efficient device fabrication and higher performance by preventing segregation and clustering of atoms, leading to abrupt and sharp interfaces between semiconductor layers.

Implementation Method 1

A method involves depositing a first group IVA semiconductor layer on a substrate, exposing the exposed surface of the first group IVA semiconductor layer to a gas, and depositing a second group IVA semiconductor layer over the first group IVA semiconductor layer

Methodology Applied
Scientific EffectChemical Vapour Deposition: Chemical Vapour Deposition

Data Source

PatentUS10535516B2Method for depositing a semiconductor structure on a surface of a substrate and related semiconductor structures
Publication Date: 2020.01.14 ASM IP HLDG BV
  • US10535516B2 patent drawing
  • US10535516B2 patent drawing
  • US10535516B2 patent drawing

AI summary

A method for depositing a semiconductor structure on a surface of a substrate is disclosed. The method may include: depositing a first group IVA semiconductor layer over a surface of the substrate; contacting an exposed surface of the first group IVA semiconductor layer with a first gas comprising a first chloride gas; and depositing a second group IVA semiconductor layer over a surface of the first group IVA semiconductor layer. Related semiconductor structures are also disclosed.