Guard Ring Diffusion Layout for Higher Terminal Breakdown Voltage

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Solution Overview

Problem

Existing semiconductor devices struggle to achieve high breakdown voltage in the terminal region of the semiconductor substrate.

Innovation Solution

The semiconductor device incorporates multiple guard rings and first diffusion regions in the terminal region, with the first diffusion regions having a wider width than the guard rings, allowing for closer spacing and enhanced depletion layer spread.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple guard rings and diffusion regions are arranged in the terminal region, then the breakdown voltage is improved, but the device complexity increases

Engineering Contradiction:
Improvebreakdown voltageVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The terminal region is segmented into multiple guard rings and multiple first diffusion regions, which are arranged in a coordinated pattern. This segmentation allows the depletion layer to be distributed and spread more effectively across the terminal region, thereby improving breakdown voltage while maintaining a systematic and manageable structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guard rings and first diffusion regions are nested within each other in a concentric arrangement around the element region. Each guard ring is positioned within the boundaries of corresponding first diffusion regions, creating a nested structure that maximizes the use of space and enhances the depletion layer spread without excessive complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If the width of first diffusion regions is increased, then the depletion layer spread is enhanced, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvedepletion layer spreadVSAvoiddimensional control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The first diffusion regions are designed with locally optimized widths that are larger than those of the guard rings, specifically in the radial direction from the element region. This local quality enhancement allows the depletion layer to spread more widely in critical areas while maintaining tighter dimensional control in other regions, thereby balancing reliability improvement with manufacturing feasibility.

Inventive Principle:
Principle #3Local quality

3Reliability

If multiple guard rings and diffusion regions are formed separately, then the breakdown voltage is improved, but the manufacturing cost increases

Engineering Contradiction:
Improvebreakdown voltageVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The formation of multiple guard rings and multiple first diffusion regions is merged into a single ion implantation process step. By using a common mask pattern that defines both the guard rings and the first diffusion regions, the patent enables simultaneous formation of all these structures in one process, thereby reducing manufacturing complexity and cost while achieving the desired breakdown voltage improvement.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The common mask used in the ion implantation process serves multiple functions: it defines the positions of guard rings, defines the positions of first diffusion regions, and controls the spatial relationship between them. This multi-functionality of the mask simplifies the manufacturing process and reduces the number of separate steps required, thereby lowering production costs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in a higher breakdown voltage for the terminal region by allowing the depletion layer to spread more widely, while also enabling cost-effective manufacturing through the use of a common mask for forming the guard rings and diffusion regions.

Implementation Method 1

forming multiple guard rings of p-type at positions exposed on the one main surface of the semiconductor substrate by implanting p-type impurity ions through the mask, and forming multiple first diffusion regions at a first depth from the one main surface of the semiconductor substrate by implanting p-type impurity ions through the mask

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS12205983B2Semiconductor device and manufacturing method of semiconductor device
Publication Date: 2025.01.21 DENSO CORP
  • US12205983B2 patent drawing
  • US12205983B2 patent drawing
  • US12205983B2 patent drawing

AI summary

A semiconductor device includes a semiconductor substrate having an element region and a terminal region located around the element region. The terminal region includes multiple guard rings and multiple first diffusion regions. When the semiconductor substrate is viewed in a plan view, one of the first diffusion regions is arranged correspondingly to one of the guard rings, and each of the guard rings is located in corresponding one of the first diffusion regions. A width of each of the first diffusion regions is larger than a width of corresponding one of the guard rings.