Guard Ring Diffusion Profile for Depletion Layer Control

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Solution Overview

Problem

Existing semiconductor devices face challenges in controlling the spread of the depletion layer in peripheral areas and achieving high breakdown voltage due to limitations in guard ring properties, which are influenced by the impurity regions within the substrate.

Innovation Solution

The semiconductor device incorporates guard rings of a second conductivity type with a diffusion region wider at the top, forming a superjunction structure that promotes the spread of the depletion layer and increases breakdown voltage, along with specific resistance and impurity concentration optimization to distribute the electric field effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If guard rings are formed at the same time as the impurity region within the cell area, then the manufacturing process becomes more efficient, but the properties of the guard rings are limited by the properties of the impurity region and it becomes difficult to control the spread of the depletion layer in the peripheral area

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidcontrol of depletion layer spread
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating different diffusion region configurations for guard rings in the peripheral area versus impurity regions in the cell area. Specifically, the guard rings include at least one first ring with a diffusion region wider at the top, while other guard rings have uniform diffusion regions. This local differentiation allows precise control of depletion layer spread in the peripheral area while maintaining manufacturing efficiency through simultaneous formation with cell area structures.

Inventive Principle:
Principle #3Local quality

2Device complexity

If guard rings with uniform properties are used in the peripheral area, then the device structure remains simple, but the breakdown voltage in the peripheral area cannot be sufficiently increased

Engineering Contradiction:
Improveguard ring structure simplicityVSAvoidbreakdown voltage
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies parameter changes by varying the diffusion region width in guard rings to optimize breakdown voltage. At least one first ring among the guard rings has a diffusion region that is wider at the top, which promotes the spread of the depletion layer toward the end face of the semiconductor layer. This parameter variation increases the breakdown voltage in the peripheral area while maintaining reasonable structural complexity.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the diffusion region of guard rings is made wider at the top, then the depletion layer spread is promoted and breakdown voltage increases, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvebreakdown voltageVSAvoiddiffusion region width control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies partial action by implementing the wider-at-top diffusion region configuration in at least one first ring among the guard rings, rather than requiring all guard rings to have this configuration. This partial implementation achieves the necessary depletion layer spread and breakdown voltage increase while reducing the overall manufacturing precision burden compared to requiring all guard rings to have the complex structure.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design allows for precise control of the depletion layer spread and significantly increases breakdown voltage in both peripheral and cell areas, providing a reliable high withstand voltage element.

Implementation Method 1

it is possible to promote the spread of the depletion layer toward an end face of the semiconductor layer via the first ring

Methodology Applied
Scientific EffectDepletion layer spread: Diffusion

Implementation Method 2

appropriate design of the degree to which the depletion layer spreads toward the end face enables an increase in breakdown voltage in the peripheral area

Methodology Applied
Scientific EffectElectric field distribution: Electric Field

Data Source

PatentUS9685505B2Semiconductor device with guard rings
Publication Date: 2017.06.20 ROHM CO LTD
  • US9685505B2 patent drawing
  • US9685505B2 patent drawing
  • US9685505B2 patent drawing

AI summary

A semiconductor device that includes: a semiconductor layer of a first conductivity type, having a peripheral area and a cell area inside of the peripheral area; a region of a second conductivity type in the semiconductor layer in the cell area; and a plurality of guard rings of the second conductivity type in the semiconductor layer in the peripheral area, each having a substantially same depth as the region of the second conductivity type in the cell area. The plurality of guard rings include at least one first ring that has a diffusion region in the depth profile in the semiconductor layer that is wider at a top thereof.