Guard Ring Edge Termination for Power Device Leakage Control

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Solution Overview

Problem

Power semiconductor devices face issues with leakage current due to electric field crowding at the edges, leading to unwanted current flow and potential avalanche breakdown, which existing edge terminations struggle to effectively mitigate.

Innovation Solution

The implementation of a power semiconductor device with a semiconductor drift region and an edge termination region comprising a plurality of guard rings of a second conductivity type, where the guard rings extend into the surface of the semiconductor drift region to specific depths and are laterally separated by controlled spacings, with varying dopant concentrations and widths to reduce electric field crowding and prevent straggle between adjacent rings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional edge terminations are used, then manufacturing is simpler, but leakage current increases due to electric field crowding at the edges

Engineering Contradiction:
Improveleakage current reductionVSAvoidedge termination structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The edge termination region is segmented into multiple discrete guard rings arranged in a pattern around the active region. Each guard ring is separated by spacing distances, creating distinct segmented regions that collectively reduce electric field crowding more effectively than a continuous termination structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guard rings are positioned specifically at the edge regions where electric field crowding occurs, with varying spacing distances between adjacent rings. The spacing is optimized locally - smaller spacing where field crowding is most severe, larger spacing where it is less severe - to maximize leakage current reduction while minimizing overall device complexity.

Inventive Principle:
Principle #3Local quality

2Reliability

If guard rings are placed closer together, then electric field crowding is reduced more effectively, but charge carrier straggle between adjacent rings increases

Engineering Contradiction:
Improveelectric field controlVSAvoidcharge carrier straggle
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The spacing distances between adjacent guard rings are precisely controlled as a key parameter. By optimizing this spacing parameter, the design achieves a balance where rings are close enough to effectively reduce electric field crowding but far enough to prevent charge carrier straggle between rings. The specific spacing values are selected based on the guard ring depth and dopant concentration.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The guard rings extend to specific depths into the semiconductor drift region, utilizing the vertical dimension to control electric field distribution. By adjusting the depth parameter, the design achieves three-dimensional field control that prevents charge carrier straggle between rings while maintaining effective edge termination.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If guard rings extend deeper into the drift region, then leakage current is reduced more effectively, but manufacturing precision requirements increase

Engineering Contradiction:
Improveleakage current reductionVSAvoidguard ring depth control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The guard ring depth is optimized as a critical parameter to achieve effective leakage current reduction. By selecting specific depth values and controlling them through precise manufacturing processes, the design achieves improved reliability while managing the associated manufacturing precision requirements.

Inventive Principle:
Principle #35Parameter changes

4Manufacturing precision

If multiple ion implantation processes are used, then dopant concentration control is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedopant concentration controlVSAvoidfabrication process
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The ion implantation process is segmented into multiple sequential steps, with each step targeting specific guard ring regions. First implantation creates initial dopant distribution, second implantation adjusts concentration in specific areas, and third implantation fine-tunes the profile. This segmented approach enables precise dopant concentration control while systematically managing fabrication process complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Subsequent ion implantation steps are performed based on the results of previous implantation processes. Each implantation is planned and executed with consideration of the existing dopant profile, allowing progressive refinement of guard ring characteristics and optimized control of final dopant concentrations.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces leakage current and prevents unwanted charge carrier generation, enhancing the device's ability to handle high voltages without avalanche breakdown, thereby improving the overall performance and reliability of power semiconductor devices.

Implementation Method 1

Power semiconductor devices face issues with leakage current due to electric field crowding at the edges

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 2

enhancing the device's ability to handle high voltages without avalanche breakdown

Methodology Applied
Scientific EffectAvalanche breakdown: Avalanche Breakdown

Data Source

PatentUS20240290832A1Edge termination for power semiconductor devices and related fabrication methods
Publication Date: 2024.08.29 WOLFSPEED INC
  • US20240290832A1 patent drawing
  • US20240290832A1 patent drawing
  • US20240290832A1 patent drawing

AI summary

A power semiconductor device includes semiconductor layer structure comprising a semiconductor drift region of a first conductivity type and an edge termination region comprising a plurality of guard rings of a second conductivity type. The guard rings extend into a surface of the semiconductor drift region. The guard rings respectively comprise a first portion adjacent the surface and a second portion spaced from the surface, where the first portion is wider than the second portion. Related devices and fabrication methods are also discussed.