Guard Ring Structure for Etch CD Uniformity

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Solution Overview

Problem

The semiconductor industry faces challenges in achieving critical dimension (CD) uniformity during lithography patterning due to uneven top surfaces in semiconductor processing, leading to degraded fabrication results.

Innovation Solution

A guard ring structure is implemented around circuit features to constrain flowable materials during fabrication, ensuring improved topography and CD uniformity by forming a mandrel feature in the second region and using a flowable-material layer, which is then patterned and etched to create uniform trenches.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If lithography patterning is performed on an uneven top surface, then fabrication can proceed, but critical dimension (CD) uniformity is degraded

Engineering Contradiction:
ImproveCD uniformityVSAvoidsurface uniformity
Core Design Contradiction:
Manufacturing precisionVSShape

Solution Approach 1:

The patent applies preliminary action by forming a planarization layer and guard ring structure before the lithography patterning process. This pre-preparation creates a uniform surface topology that eliminates topography-induced CD variations during subsequent lithography steps, directly resolving the contradiction between proceeding with fabrication on uneven surfaces and achieving CD uniformity.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If the surface is planarized to improve CD uniformity, then fabrication precision improves, but additional processing steps are required

Engineering Contradiction:
ImproveCD uniformityVSAvoidprocessing complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into the guard ring structure: it serves as both a planarization element (creating uniform surface topology) and a process constraint (defining patterning boundaries). This consolidation achieves CD uniformity improvement while minimizing the addition of separate processing steps, balancing fabrication precision with process complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Shape

If flowable material is used to planarize the surface, then topography uniformity improves, but material control becomes more challenging

Engineering Contradiction:
Improvesurface uniformityVSAvoidmaterial control
Core Design Contradiction:
ShapeVSEase of manufacture

Solution Approach 1:

The guard ring structure acts as an intermediary that confines and controls the flowable planarization material. By providing physical boundaries, the guard ring ensures the material flows only to where needed and maintains precise dimensional control during deposition, eliminating the material control challenges that would otherwise arise from using flowable planarization materials.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10366916B2Integrated circuit structure with guard ring
Publication Date: 2019.07.30 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10366916B2 patent drawing
  • US10366916B2 patent drawing
  • US10366916B2 patent drawing

AI summary

A semiconductor structure includes a substrate having a first region and a second region being adjacent each other; a first patterned layer formed on the substrate, wherein the first patterned layer includes first features in the first region, wherein the second region is free of the patterned layer; and a first guard ring disposed in the second region and surrounding the first features, wherein the first guard ring includes a first width W1 and is spaced a first distance D1 from the first features, W1 being greater than D1.