Guard Ring Tungsten Plugs for Uniform Potential Distribution

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Solution Overview

Problem

Conventional semiconductor devices face challenges in achieving high breakdown voltage and reliable electrical connections due to limitations in guard ring structures and processing techniques, which affect the distribution of potential and reliability of electrical connections.

Innovation Solution

A semiconductor device with a guard ring section featuring a circular pattern of tungsten plugs and field plates connected by tungsten plugs, along with an interlayer insulating film and a field plate, enhances the breakdown voltage and reliability by evenly distributing potential and improving contact resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a conventional guard ring structure is used, then the breakdown voltage is improved, but the potential distribution is not uniform and the electric field concentration cannot be effectively inhibited

Engineering Contradiction:
Improvebreakdown voltageVSAvoidpotential distribution uniformity
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The guard ring structure is segmented into multiple discrete tungsten plugs arranged in a circular pattern, with each plug connected to the P-type guard ring region. This segmentation allows for more uniform potential distribution compared to a continuous guard ring, while still maintaining the breakdown voltage improvement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the material parameter by using tungsten (higher resistivity) for the plugs instead of highly doped semiconductor regions. It also optimizes geometric parameters including the circular arrangement, spacing between plugs, and connection configuration to achieve uniform potential distribution and effective electric field inhibition.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If fine processing is applied to the guard ring structure, then the manufacturing precision is improved, but the processing complexity increases

Engineering Contradiction:
Improveguard ring structure precisionVSAvoidprocessing complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention merges multiple functions into the tungsten plugs: they serve as both the guard ring connection points and the field plates. The interlayer insulating film integrates the isolation function. This merging simplifies the overall structure and reduces processing steps compared to separate guard ring and field plate structures.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The interlayer insulating film acts as an intermediary between the P-type guard ring region and the tungsten plugs, providing proper electrical isolation and mechanical support. This intermediary layer simplifies the fabrication process by enabling standard planar processing techniques.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If the guard ring structure is simplified, then the device complexity is reduced, but the electrical connection reliability deteriorates

Engineering Contradiction:
Improvestructure simplicityVSAvoidelectrical connection reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The invention uses composite material structure combining P-type semiconductor region, tungsten plugs, and interlayer insulating film. This composite approach achieves reliable electrical connections through the high-quality tungsten-semiconductor interfaces while maintaining structural simplicity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The circular arrangement of tungsten plugs connected to the P-type guard ring region creates equipotential zones that uniformly distribute the potential around the active region. This equipotential configuration ensures reliable electrical connections without requiring complex multi-layer structures.

Inventive Principle:
Principle #12Equipotentiality

Data Source

PatentUS10181508B2Semiconductor device and manufacturing method thereof
Publication Date: 2019.01.15 FUJI ELECTRIC CO LTD
  • US10181508B2 patent drawing
  • US10181508B2 patent drawing
  • US10181508B2 patent drawing

AI summary

Provided is a guard ring section to which a fine processing is easily applied. Provided is a semiconductor device comprising: a semiconductor substrate; an active region formed in the semiconductor substrate; and a guard ring section formed more outside than the active region in the semiconductor substrate, wherein the guard ring section includes: a guard ring formed in a circular pattern on an upper surface of the semiconductor substrate; an interlayer insulating film formed above the guard ring; a field plate formed in a circular pattern along the guard ring and above the interlayer insulating film; and a tungsten plug formed in a circular pattern along the guard ring and penetrating the interlayer insulating film to connect the guard ring and the field plate.