Guarded Robot Gripper for Precise Release of Plate Items

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Solution Overview

Problem

Existing grippers struggle with precise handling and delivery of thin, plate-shaped items like cardboard plates carrying food, particularly in food processing, due to difficulties in gripping, maintaining position during movement, and preventing cross-contamination.

Innovation Solution

A gripper design with movable jaw members and guard structures that lift items upright between contact surfaces, preventing lateral sliding and ensuring precise release, using materials like anti-corrosive steel and polymers, and incorporating actuators and sensors for controlled operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If existing pick and place devices are used to handle thin plate shaped items, then the basic gripping function is achieved, but precise delivery and arrangement of items in specific locations cannot be achieved

Engineering Contradiction:
Improveprecise delivery and arrangement of itemsVSAvoidhandling of thin plate shaped items
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The guard structure acts as an intermediary element between the jaw members and the plate shaped item. The guard extends downward from the jaw member and contacts the leading edge of the plate, providing a mediator surface that enables precise positioning without requiring direct contact between the jaw and the entire plate surface, thus solving the precision handling problem for thin plates

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If conventional grippers are used to grip plate shaped items from a plane surface, then gripping is achieved, but it is difficult to maintain fixed position during acceleration and deceleration

Engineering Contradiction:
Improvefixed position of item during movementVSAvoidacceleration and deceleration of robot
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The guard structure introduces a vertical dimension element extending downward from the horizontal jaw member. This vertical guard element contacts the leading edge of the plate, creating a dimensional reference that prevents lateral sliding during acceleration and deceleration, thus maintaining stable positioning throughout the movement cycle

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If conventional grippers are used for food processing, then basic handling is achieved, but cross-contamination between food items cannot be prevented

Engineering Contradiction:
Improvecross-contamination between food itemsVSAvoidgripper structure for food processing
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The guard structure serves as a hygienic intermediary that contacts only the leading edge of the plate, creating a controlled contact point that minimizes contamination risk. This mediator approach allows the gripper to handle multiple food items without direct jaw contact with the food-bearing surface, thus preventing cross-contamination while maintaining operational simplicity

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP4098411B1A gripper and a method of using a robot with the gripper
Publication Date: 2025.12.24 MAREL HF
  • EP4098411B1 patent drawingFigure 1~2
  • EP4098411B1 patent drawingFigure 3~4
  • EP4098411B1 patent drawingFigure 5~7

AI summary

A gripper (1) for gripping an item (2), particularly a plate shaped item. The gripper (1) comprises a base (4), and a first jaw member (5) and a second jaw member (6) movable to grip the item. To ensure release of the item from the jaw members and thereby precise delivery of the item, the gripper comprises a guard structure forming contact surfaces located such that inner surfaces of the other jaw member moves between positions on opposite sides of the contact surface when the item is gripped and released.