Guardrail Base Extension for Roof Stability

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Solution Overview

Problem

Guardrail systems on elevated surfaces, such as building roofs, are prone to rotation and failure when objects or persons contact them, especially if not securely fastened, leading to potential trespassing of the safety barrier.

Innovation Solution

A guardrail system comprising a guardrail base with a base extension that lockably engages to extend the effective support length, allowing the guardrail base and base extension to rotate together about an X-axis, providing enhanced stability and security without the need for fasteners that penetrate the surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the guardrail system is not securely fastened to the surface, then it allows easy installation without surface penetration, but it rotates and fails when contacted by objects or persons

Engineering Contradiction:
Improveease of installationVSAvoidstability against rotation
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The guardrail base is divided into two separate components: the base itself and the base extension. These segments connect through a tab-and-slot interface that allows easy assembly while providing mechanical interlocking to prevent rotation when forces are applied to the guardrail.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The base extension fits within the guardrail base structure, with the tab from one component nesting into the slot of the other. This nested connection provides a compact, integrated assembly that resists rotational forces while maintaining ease of installation.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If fasteners that penetrate the surface are used to secure the guardrail base, then stability against rotation is improved, but surface integrity is compromised and installation becomes more complex

Engineering Contradiction:
Improvestability against rotationVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts the need for penetrating fasteners entirely from the system. Instead of using bolts or screws that pierce the surface, the guardrail base relies on the extended footprint and mechanical interlocking of the base extension to provide stability, thereby eliminating surface penetration and associated installation complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If the effective support length of the guardrail base is increased to prevent rotation, then stability is improved, but the base size and material usage increase

Engineering Contradiction:
Improvestability against rotationVSAvoidmaterial usage
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

Rather than creating one large, heavy base, the solution segments the support structure into a compact base and a separate base extension. This segmentation allows the effective support length to be increased without proportionally increasing the material volume, as the extension adds length with minimal additional material.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The base extension provides localized reinforcement only where needed to prevent rotation, rather than requiring the entire base to be larger or more substantial. The tab-and-slot connection concentrates the structural reinforcement at specific points, using material efficiently.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11408189B2Base extension for guardrail system
Publication Date: 2022.08.09 MACKARVICH CHARLES J
  • US11408189B2 patent drawing
  • US11408189B2 patent drawing
  • US11408189B2 patent drawing

AI summary

A guardrail system can include, in some aspects, a guardrail base defining an effective support length of the guardrail system; and a base extension lockably engagable with the guardrail base and extending the effective support length upon engagement with the guardrail base, the effective support length defined by a combined portion of the guardrail base and the base extension that rotate together upon any rotation of the guardrail base about an X-axis of the guardrail system.