Pillar-Mounted Guardrail Strap Assembly for Variable Column Sizes

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Solution Overview

Problem

Existing fall protection systems for building construction often fail to adapt to pillars of varying sizes and shapes, leading to instability and potential failures in preventing accidental falls from elevated surfaces.

Innovation Solution

A fall protection system comprising a guardrail post, lateral safety guardrails, and a pillar attachment assembly with a flexible strap that wraps around structural components, ensuring secure attachment to pillars of different sizes and providing additional stability through a freestanding reinforcement post.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional rigid guardrail systems are used to secure to pillars, then the guardrails provide structural support, but they fail to adapt to pillars of varying sizes and shapes

Engineering Contradiction:
Improveadaptability to varying pillar sizes and shapesVSAvoidstability and security of guardrail attachment
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent employs flexible straps made of resilient material that can wrap around and conform to pillars of different sizes and shapes. These straps maintain secure attachment while adapting to varying geometries, resolving the contradiction between adaptability and reliability.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The system uses adjustable straps with varying lengths and resilient materials that can change their physical state to accommodate different pillar dimensions. This allows the same guardrail system to reliably attach to pillars of varying sizes and shapes.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If guardrails extend long distances between adjacent pillars, then they cover more area, but they lack strength and stability at and around their midpoints

Engineering Contradiction:
Improvecoverage area of guardrailVSAvoidstrength and stability of guardrail midpoint
Core Design Contradiction:
Area of stationary objectVSStrength

Solution Approach 1:

The patent divides long guardrail spans into smaller segments by introducing intermediate support structures at midpoints. This segmentation maintains strength and stability while allowing the guardrail to cover larger overall areas through multiple sections.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Intermediate support structures act as mediators between adjacent pillars, providing additional strength and stability at guardrail midpoints. These supports enable longer spans while maintaining structural integrity throughout.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If non-flexible attachment methods are used to secure guardrails to pillars, then the connection is rigid, but they cannot accommodate pillars of different geometries

Engineering Contradiction:
Improverigidity of guardrail connectionVSAvoidcompatibility with different pillar geometries
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent uses flexible straps that can conform to various pillar geometries while maintaining secure attachment. The flexibility of these straps allows them to wrap around different shapes and sizes, providing both adaptability and stable connection.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The attachment system incorporates dynamic, adjustable components that can be configured for different pillar geometries. The straps can be tensioned and positioned to provide stable connections while adapting to varying pillar shapes and sizes.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11753836B2Fall protection system
Publication Date: 2023.09.12 TIE DOWN
  • US11753836B2 patent drawing
  • US11753836B2 patent drawing
  • US11753836B2 patent drawing

AI summary

A fall protection system includes a substantially vertical guardrail post defining a first post side and a second post side; a lateral safety guardrail extending substantially horizontally from the guardrail post; and a pillar attachment assembly comprising a pillar attachment device and a flexible pillar attachment strap, the pillar attachment device mounted to the first post side of the guardrail post, and the flexible pillar attachment strap extending substantially horizontally from the pillar attachment device and configured to wrap around a structural component, wherein a free end of the pillar attachment strap opposite the pillar attachment device is releasably secured to the guardrail post.