Interlocking Guide Flaps for Jammed Sheet Retrieval

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Solution Overview

Problem

Image recording apparatuses face difficulties in accessing and removing paper sheets that are jammed, as the paper discharge rollers make it hard to reach the front side of the sheet, and forcing removal can lead to tearing and scraps left inside the apparatus.

Innovation Solution

An image recording apparatus with a first and second flap system that allows the user to access jammed sheets by opening a secondary transporting path, and the first flap can pivot to reduce the risk of tearing when pulling out the sheet.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If paper discharge rollers are in contact to transport sheets, then sheet transportation is reliable, but user access to jammed sheets from front side becomes impossible

Engineering Contradiction:
Improvesheet transportation reliabilityVSAvoiduser access to jammed sheets
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The guide flap is divided into a first guide flap and a second guide flap that can be opened independently. The second guide flap can be opened from the front side to provide access to the transporting path for removing jammed sheets, while the first guide flap remains closed to maintain reliable sheet transportation between the rollers.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If user pulls jammed sheet forcibly through paper discharge rollers, then sheet removal is achieved, but sheet tearing occurs and scraps remain inside

Engineering Contradiction:
Improvesheet removal capabilityVSAvoidsheet integrity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The second guide flap is extracted as a separate accessible component that can be opened from the front side. This allows users to access and remove jammed sheets directly from the transporting path without needing to pull through the paper discharge rollers, thereby preventing sheet tearing and scraps from remaining inside the apparatus.

Inventive Principle:
Principle #2Taking out (Extraction)

3Stability of the object's composition

If first flap is fixed in position, then sheet guiding is stable, but sheet access for removal becomes difficult

Engineering Contradiction:
Improvesheet guiding stabilityVSAvoidsheet access for removal
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The guide flap system is made dynamic by allowing the second guide flap to be opened and closed. When closed, it provides stable sheet guiding similar to a fixed structure. When opened, it enables user access to the transporting path for sheet removal, thus combining stability with operational flexibility.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS8876420B2Image forming apparatus with openable interlocking guide flaps
Publication Date: 2014.11.04 BROTHER KOGYO KK
  • US8876420B2 patent drawing
  • US8876420B2 patent drawing
  • US8876420B2 patent drawing

AI summary

There is provided an image recording apparatus including: a first transporting portion with a first transporting path formed to guide a sheet with its recording surface facing upward, a recording portion, a transporting roller, a second transporting portion with a second transporting path, a first flap, a sandwiching member sandwich the sheet between itself and the first flap, and a second flap. The first flap turn between a first position being able to guide the sheet along the first transporting path and a second position spaced downward from the sandwiching member farther than in the first position, and the second flap change between a third position for a third surface to define a guide surface of the second transporting path and a fourth position to open up the second transporting path.