Guide Member Wiring Structure for Foldable FPCB Protection

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Solution Overview

Problem

In flexible electronic devices with deformable structures, the flexible printed circuit board (FPCB) is prone to damage due to fatigue and mechanical interference during repeated deformations, and securing a stable wiring location is challenging in limited internal spaces, which can also limit space for other components and battery capacity.

Innovation Solution

The electronic device incorporates a housing with a hinge module and a guide member that includes a fixing plate and a waterproof member to stabilize and protect the FPCB, allowing it to pass through a wiring hole while maintaining electrical connections and improving waterproof performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the flexible printed circuit board is routed through the hinge module in flexible electronic devices, then electrical connections between housings are maintained, but the FPCB is prone to damage due to fatigue and mechanical interference during repeated deformations

Engineering Contradiction:
Improveelectrical connection stabilityVSAvoidFPCB durability
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

A guide member is introduced as an intermediary component between the FPCB and the hinge module. The guide member includes a guide hole through which the FPCB passes, and a fixing plate that secures the FPCB. This intermediary structure protects the FPCB from direct mechanical interference and fatigue during hinge deformation, while maintaining electrical connections between housings.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a wiring location is secured for the flexible printed circuit board, then stable electrical connections are achieved, but space for other components and battery capacity is limited

Engineering Contradiction:
Improvewiring stabilityVSAvoidinternal space availability
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The guide member utilizes the thickness dimension of the housing by being disposed at one side of the housing. The fixing plate is positioned at the outer surface of the housing, extending in the thickness direction. This dimensional arrangement allows the wiring to be secured without occupying valuable internal space, thereby preserving battery capacity and component arrangement flexibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Volume of moving object

If the fixing plate is positioned at the outer surface of the housing, then installation space is saved and design freedom is enhanced, but the FPCB may be exposed to external environmental factors

Engineering Contradiction:
Improveinternal space utilizationVSAvoidenvironmental exposure
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The waterproof member is introduced as a protective barrier that covers the FPCB and the fixing plate. This thin film structure protects the exposed FPCB from external environmental factors such as moisture and dust, while allowing the fixing plate to remain positioned at the outer surface of the housing for space efficiency and design freedom.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS20250331113A1Electronic device comprising guide member for wiring
Publication Date: 2025.10.23 SAMSUNG ELECTRONICS CO LTD
  • US20250331113A1 patent drawing
  • US20250331113A1 patent drawing
  • US20250331113A1 patent drawing

AI summary

An electronic device includes first and second housings, first and second display areas disposed on the first and second housings, respectively, and a folding area disposed between the first and second display areas and at least one flexible printed circuit board including at least one fixed plate disposed on one surface thereof. The at least one flexible printed circuit board extends from the first housing to the second housing. At least one of the first and second housings includes a support plate supporting at least a portion of either of the first and second display areas, and in which at least one through hole is formed. A guide member is disposed in the through hole with a wiring hole. At least a portion of the flexible printed circuit board may pass through the wiring hole. The fixed plate may be disposed on an inner wall of the wiring hole.