Guide Rail Deformation Control in Image-Reading Apparatus

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Solution Overview

Problem

Internal-output type image-forming apparatuses, such as facsimiles and copiers, face challenges in reducing the thickness of the image-reading section due to rotation moment-induced load, leading to potential deformation and adverse effects on image-reading performance, while existing solutions either fail to completely prevent deformation or increase costs and complexity.

Innovation Solution

An image-reading device with a guide rail attached to the inside of the frame's side surface, where the hinge unit is located, allowing only partial contact to restrict deformation and incorporating throttle portions or spacers to minimize the transmission of deformation to the guide rail, thereby reducing image-reading errors and enabling a more compact, high-quality device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the image-reading section is made thinner to reduce apparatus height, then the height of the apparatus is reduced, but the image-reading section becomes more susceptible to deformation from rotation moment load

Engineering Contradiction:
Improveheight of apparatusVSAvoidstructural stability of image-reading section
Core Design Contradiction:
Length of stationary objectVSStability of the object's composition

Solution Approach 1:

A load-bearing structure (intermediary element) is introduced between the hinge unit and the image-reading section to absorb and distribute the rotation moment load, preventing direct transmission of force that would cause deformation of the thinned image-reading section

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the structure of the image-reading section is strengthened to prevent deformation, then the structural stability is improved, but the thickness and weight of the image-reading section increase

Engineering Contradiction:
Improvestructural stability of image-reading sectionVSAvoidthickness of image-reading section
Core Design Contradiction:
Stability of the object's compositionVSLength of stationary object

Solution Approach 1:

The load-bearing function is extracted from the image-reading section structure itself and transferred to a separate dedicated load-bearing structure, allowing the image-reading section to be thinned while maintaining stability through the external support structure

Inventive Principle:
Principle #2Taking out (Extraction)

3Force

If the hinge unit is fixed to the post connecting the image-reading section and image-forming section to distribute load, then the load distribution is improved, but the rotation moment is still transmitted to the image-reading section via the post

Engineering Contradiction:
Improveload distributionVSAvoidstructural stability of image-reading section
Core Design Contradiction:
ForceVSStability of the object's composition

Solution Approach 1:

The post serves as an intermediary load-bearing element that connects the hinge unit to the main body, absorbing and distributing the rotation moment load through its structural design, thereby preventing direct transmission of deforming forces to the image-reading section

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8325391B2Image reading device and image forming apparatus having the same
Publication Date: 2012.12.04 KYOCERA DOCUMENT SOLUTIONS INC
  • US8325391B2 patent drawing
  • US8325391B2 patent drawing
  • US8325391B2 patent drawing

AI summary

A rear side surface of a frame of an image-forming apparatus has throttle portions protruding toward the inside of the frame. By aligning the screw holes in the throttle portions and the through-holes in a guide rail and then screwing screws into these holes, the guide rail is fixed to the rear side surface with a predetermined distance therebetween. This restricts deformation of the guide rail due to a load applied by opening and closing the document holding plate.