Guide Template Layout for Precise Intersecting Cut-Out Depth
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Solution Overview
Problem
The production of workpiece cut-outs with precise dimensions and angle relations is complicated, and existing guide templates require adjusting the depth stop when changing the penetration depth of the working tool, making handling cumbersome.
Innovation Solution
A guide template design where the depth stop and engagement protrusion are arranged on a carrier body, allowing the main-side stop to be adjusted independently without altering the depth-setting position, maintaining a consistent relation between the engagement protrusion and depth stop, thus simplifying handling and maintaining precise cut-out dimensions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If the engagement protrusion is adjusted relative to the main-side stop surface to change penetration depth, then the penetration depth of the working tool is changed, but the depth stop must be readjusted simultaneously making handling complicated
Solution Approach 1:
The device is divided into independent functional modules: the engagement protrusion on the carrier body for depth setting, and the adjustable main-side stop for position setting. This segmentation allows each component to perform its function independently without interfering with the other, resolving the contradiction between adaptability and ease of operation.
Solution Approach 2:
The penetration depth is pre-set by the fixed relationship between the engagement protrusion and depth stop surface before operation. This preliminary action eliminates the need for simultaneous readjustment during operation, simplifying handling while maintaining depth control capability.
2Adaptability or versatility
If the main-side stop is adjusted to change main-side stop distance, then the position relative to engagement protrusion is changed, but the depth-setting position must be maintained constant
Solution Approach 1:
The adjustment function is segmented into two independent systems: main-side stop position adjustment and depth setting. The main-side stop can be adjusted along the carrier body without affecting the fixed depth-setting relationship between the engagement protrusion and depth stop surface, thus maintaining precision while providing adaptability.
Solution Approach 2:
The carrier body acts as an intermediary structure that carries both the engagement protrusion (for depth setting) and the adjustable main-side stop. This intermediary structure enables independent adjustment of the main-side stop while maintaining the constant depth-setting relationship, resolving the contradiction between adaptability and precision.
3Manufacturing precision
If the depth stop and engagement protrusion are fixed relative to each other, then the depth-setting position is maintained, but adjustment of main-side stop distance is limited
Solution Approach 1:
The system is segmented into a fixed depth-setting component (engagement protrusion relative to depth stop surface) and a movable positioning component (main-side stop). This segmentation maintains depth-setting consistency while allowing the main-side stop to be adjusted to different distances, providing both precision and adaptability.
Solution Approach 2:
The main-side stop is designed to be dynamically adjustable along the carrier body, while the depth-setting relationship remains static. This dynamic element provides adjustment range and versatility, while the static element ensures manufacturing precision and depth-setting consistency.
Data Source
AI summary
A guide template having a tool guide for a working tool, for producing a main-side cut-out on a workpiece main-side surface of a workpiece which workpiece has a workpiece secondary-side surface, which is at an angle to the workpiece main-side surface and proceeding from which a secondary-side cut-out extends into the workpiece next to the workpiece main-side surface at a distance therefrom, wherein the guide template includes a main-side stop having a main-side stop surface for making contact with the workpiece main-side surface and includes a secondary-side stop, which has an engagement protrusion for engaging the secondary-side cut-out, wherein a longitudinal axis of the engagement protrusion extends toward the tool guide to an intersection region, in which the main-side cut-out to be produced and the secondary-side cut-out intersect, and is at an angle to a guide longitudinal axis of the tool guide, wherein the guide template includes a depth stop having a depth stop surface for a counter stop assigned to the working tool for limiting the penetration depth of the working tool into the workpiece with respect to the guide longitudinal axis.