Guide Vane Compensation for Thermal Expansion

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Solution Overview

Problem

Existing guide vane assemblies in gas turbine engines face challenges in maintaining adjustment precision due to thermal expansion differences between the housing and adjusting elements, leading to potential deformation or jamming, and the known compensation devices are complex to design and position accurately.

Innovation Solution

A guide vane assembly with a compensation device featuring a compensation element with a higher thermal expansion coefficient than the connection element, connected via hinged connection elements, allows for radial displacement to maintain a defined radial distance between the adjusting element and the housing, ensuring the adjusting element remains centered and adjustable despite temperature changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a compensation device with a spacer and bushing is used to maintain radial distance during thermal expansion, then the adjusting element remains centered, but the mounting becomes elaborate and positioning requires high precision

Engineering Contradiction:
Improvecentering accuracyVSAvoidmounting complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies thermal expansion by selecting materials with different expansion coefficients for the compensation element and connection element. The compensation element has a higher thermal expansion coefficient, causing it to expand more during heating and push the adjusting element radially outward to compensate for housing expansion. This material selection strategy eliminates the need for precise spacer positioning and complex mounting procedures while maintaining reliable centering accuracy.

Inventive Principle:
Principle #37Thermal expansion

2Device complexity

If the compensation element is rigidly connected to the adjusting element, then the structure is simple, but thermal expansion causes deformation or jamming

Engineering Contradiction:
Improveconnection structureVSAvoidadjustment precision
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements dynamics by replacing the rigid connection with a hinged connection between the compensation element and adjusting element. This hinge allows relative rotational movement, enabling the connection structure to adapt dynamically to thermal expansion differences. During heating, the compensation element expands and pushes the adjusting element outward through the hinged connection, maintaining adjustment precision while avoiding deformation or jamming that would occur with a rigid connection.

Inventive Principle:
Principle #15Dynamics

3Reliability

If multiple compensation devices are distributed circumferentially to support the adjusting element, then centering is improved, but the device complexity and number of components increase

Engineering Contradiction:
Improvecentering accuracyVSAvoidnumber of compensation devices
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies merging by integrating the compensation function directly into the connection structure between the adjusting element and housing. Instead of using separate distributed compensation devices, the hinged connection elements themselves perform the compensation function through their ability to accommodate thermal expansion differences. This integration reduces the number of components and simplifies the overall structure while maintaining centering accuracy through the material-based thermal compensation mechanism.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively compensates for different thermal expansions between the housing and adjusting elements, maintaining adjustment accuracy and preventing deformation or jamming, while simplifying the design and positioning of compensation devices.

Implementation Method 1

the compensation element that defines an abutment surface for abutment at the outer side of the housing is mounted in such a manner at the adjusting element via the connection element that, in the event of a thermal expansion of the compensation element, a radial displacement of the abutment surface with respect to the adjusting element occurs

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS10495107B2Guide vane assembly with compensation device
Publication Date: 2019.12.03 ROLLS ROYCE DEUT LTD & CO KG
  • US10495107B2 patent drawing
  • US10495107B2 patent drawing
  • US10495107B2 patent drawing

AI summary

A guide vane assembly with at least one guide vane row and a housing for the at least one guide vane row that extends along a circumferential direction about a central axis, wherein the at least one guide vane row includes multiple guide vanes that are respectively mounted at the housing in an adjustable manner by means of an adjusting appliance of the guide vane assembly. The adjusting appliance includes at least one adjusting element for adjusting the guide vanes that is arranged at a radial distance to an outer side of the housing with respect to the central axis, and a compensation device is provided, by means of which a radial distance of the adjusting element to the outer side of the housing is predetermined, and the different thermal expansions of the adjusting element and of the housing are at least partially compensated.