Gas Turbine Outlet Guide Vanes Heat Rejection

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Solution Overview

Problem

Existing gas turbine engines face challenges in managing heat efficiently without introducing new inefficiencies, particularly in the bypass passage where airflow is substantial but temperature is low, making it undesirable to introduce heat exchangers that would cause a significant pressure drop.

Innovation Solution

Integrating heat exchangers into the outlet guide vanes of gas turbine engines, which allows for efficient heat transfer without significantly increasing pressure drop in the bypass passage, by optimizing the heat transfer surface area and airflow through the vanes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If heat exchangers are introduced in the bypass passage to manage heat, then heat transfer capability is improved, but pressure drop increases significantly

Engineering Contradiction:
Improveheat transfer capabilityVSAvoidpressure drop
Core Design Contradiction:
TemperatureVSStress or pressure

Solution Approach 1:

The patent merges the heat exchanger function with the existing outlet guide vanes by integrating thermal fluid passageways into the vane structure. This allows the outlet guide vanes to serve dual purposes: guiding airflow and providing heat transfer surfaces, thereby achieving heat management without requiring separate heat exchanger components that would cause additional pressure drop.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The outlet guide vanes are designed to perform multiple functions simultaneously: aerodynamic flow guidance and thermal management. The thermal fluid passageways are integrated within the vane structure, enabling the same component to handle both airflow control and heat transfer, thus avoiding the need for additional dedicated heat exchangers.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If heat exchangers are added to manage thermal loads, then heat rejection is improved, but device complexity increases

Engineering Contradiction:
Improveheat rejectionVSAvoidsystem complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The thermal management system is merged with the existing outlet guide vane assembly, eliminating the need for separate heat exchanger components. The thermal fluid passageways are integrated directly into the vane structure, reducing the number of discrete parts and simplifying the overall system architecture while maintaining effective heat rejection capability.

Inventive Principle:
Principle #5Merging (Combining)

3Temperature

If heat transfer surface area is increased in outlet guide vanes, then heat transfer efficiency is improved, but aerodynamic performance may deteriorate

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidaerodynamic efficiency
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The patent applies local quality by creating thermal fluid passageways with optimized geometry within specific regions of the outlet guide vanes. The passageway cross-sectional area and positioning are carefully designed to provide sufficient heat transfer surface area while minimizing disruption to the external airflow pattern, thus balancing thermal and aerodynamic performance requirements.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables effective heat rejection while maintaining aerodynamic efficiency, potentially leading to a net gain in propulsive efficiency and overcoming previous concerns about increased power usage and complexity.

Implementation Method 1

heat exchanger integrated with a plurality of outlet guide vanes... heat transfer fluid... heat rejection

Methodology Applied
Scientific EffectHeat transfer: Convection

Data Source

PatentUS12234748B2Gas turbine engine having outlet guide vanes
Publication Date: 2025.02.25 GENERAL ELECTRIC CO POLSKA SP ZOO
  • US12234748B2 patent drawing
  • US12234748B2 patent drawing
  • US12234748B2 patent drawing

AI summary

A gas turbine engine is provided having a plurality of outlet guide vanes, each defining an internal thermal fluid passageway. The engine defining an Outlet Guide Vane Cooling Capacity greater than 0.01 and less than 13, wherein OGVCC equals:[HTSAOGV×BPR(BPR+1)×Ca⁢i⁢r×(Ti⁢n⁢l⁢e⁢t-Ta⁢i⁢r)×vf⁢l⁢i⁢g⁢h⁢t×Df⁢a⁢nF⁢nT⁢o⁢t⁢a⁢l×vtip⁢ speed×Δ⁢H]1/3,andwhereinHTSAOGV=Nv⁢a⁢n⁢e×Dfan2×(1-ROGV⁢_⁢ratio2)2×sin⁡(180/Nv⁢a⁢n⁢e)×sin⁢θOGV×fOGV.