Guided Bone Void Preparation for Offset Knee Prosthesis Stems

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Solution Overview

Problem

Existing methods for preparing bone voids for joint prostheses, such as in total knee replacement revision procedures, often result in inaccurate cavity shapes due to reliance on manual bone removal techniques, leading to issues like undesirable stress distribution and bone regrowth loss, particularly when voids are offset from the intramedullary canal.

Innovation Solution

A surgical system comprising guided instruments, including a support member, offset guide member, and cutting members, allows for precise formation of bone voids offset from the intramedullary canal, using reaming and broaching tools to create accurate cavities that align with metaphyseal reconstruction devices, minimizing the need for freehand bone removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If manual bone removal techniques (freehand burring, rongeur) are used to prepare bone voids, then the procedure can be performed with simple tools, but the cavity shape accuracy deteriorates leading to poor fit with prosthetic components

Engineering Contradiction:
ImproveSurgical procedure simplicityVSAvoidCavity shape accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent introduces a guided reaming instrument as an intermediary tool between the surgeon and the bone void. This instrument includes a guide member that directs cutting elements to precisely shape the bone cavity while offset from the intramedullary canal, achieving accurate cavity geometry without requiring complex freehand techniques

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The instrument performs preliminary guided reaming and broaching actions to prepare the bone void before final prosthesis implantation. The guide member is positioned in advance to establish the correct offset trajectory, allowing systematic bone removal along the predetermined path rather than attempting precise freehand shaping

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If iterative manual bone removal is performed to achieve correct fit, then the cavity can be shaped to receive the prosthesis, but the surgical time increases significantly

Engineering Contradiction:
ImproveCavity fit accuracyVSAvoidSurgical procedure time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The guide member is positioned and secured in advance to establish the correct offset trajectory from the intramedullary canal. This preliminary positioning allows all subsequent cutting actions to follow the predetermined accurate path, eliminating the need for iterative adjustments and multiple checks against the prosthesis

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The guided instrument serves as a mediator that translates the desired cavity geometry into precise cutting actions. The guide member mechanically constrains the cutting elements to follow the correct trajectory, ensuring accurate cavity shaping in a single pass rather than through repeated iterative removal

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If reaming is performed only on the intramedullary axis, then the procedure is straightforward, but void areas offset from the IM axis cannot be adequately resected

Engineering Contradiction:
ImproveReaming procedure simplicityVSAvoidAbility to access offset void areas
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The instrument is designed with asymmetric positioning capabilities, allowing the guide member to be offset from the intramedullary canal axis. This asymmetric configuration enables the cutting elements to access and resect bone voids located lateral to the IM canal while maintaining a systematic guided approach rather than requiring complex manual techniques

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS20250228573A1Systems and Methods For Preparing Bone Voids To Receive A Prosthesis
Publication Date: 2025.07.17 HOWMEDICA OSTEONICS CORP
  • US20250228573A1 patent drawing
  • US20250228573A1 patent drawing
  • US20250228573A1 patent drawing

AI summary

A method of implant a knee prosthesis includes forming a bone void at an end of a bone, implanting a void filler in the bone void, and implanting a knee prosthesis onto the end of the bone so that a stem of the knee prosthesis is received by the void filler.