Liquid-Cooled Electronic Assembly With Guided Coolant Channels

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Solution Overview

Problem

The use of cooling liquid in electronic devices to dissipate thermal energy increases costs due to the need for a large volume, necessitating the omission of fans, which compromises thermal dissipation efficiency.

Innovation Solution

Incorporating a filling component that covers or is disposed between electronic components, forming liquid channels to guide and limit the flow of cooling liquid, enhancing thermal dissipation while reducing the volume and cost of cooling liquid required.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a fan is used for thermal dissipation, then thermal dissipation efficiency is improved, but device complexity and space occupation increase

Engineering Contradiction:
Improvethermal dissipation efficiencyVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent extracts and removes the fan component from the electronic device, replacing it with a liquid cooling system that uses cooling liquid flowing through liquid channels to achieve thermal dissipation without mechanical moving parts

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent implements a liquid cooling system where cooling liquid flows through liquid channels formed by the filling component, using hydraulic principles to transfer heat from electronic components to the cooling liquid for thermal dissipation

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Temperature

If cooling liquid volume is increased to fill the cooling slot, then thermal dissipation capability is improved, but cost increases

Engineering Contradiction:
Improvethermal dissipation capabilityVSAvoidcooling liquid volume
Core Design Contradiction:
TemperatureVSQuantity of substance

Solution Approach 1:

The patent creates localized liquid channels within the filling component that are positioned to directly contact or closely approach thermal source regions, concentrating cooling liquid flow where heat generation occurs most intensively rather than uniformly filling the entire cooling slot

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The filling component acts as an intermediary structure that contains and directs cooling liquid through specific liquid channels, mediating between the cooling liquid reservoir and thermal sources to achieve efficient heat transfer with reduced liquid volume

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If cooling liquid flows freely through the cooling slot, then thermal exchange is improved, but cooling liquid volume requirement increases

Engineering Contradiction:
Improvethermal exchange efficiencyVSAvoidcooling liquid volume
Core Design Contradiction:
TemperatureVSVolume of stationary object

Solution Approach 1:

The patent segments the cooling liquid flow path into defined liquid channels within the filling component, creating multiple localized flow paths that efficiently reach thermal sources without requiring a large volume of cooling liquid to fill the entire cooling slot

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The filling component enhances thermal dissipation capability by limiting cooling liquid flow and reducing volume, thereby optimizing thermal exchange with thermal sources while minimizing cooling liquid usage and costs.

Implementation Method 1

The cooling liquid is configured to exchange a thermal with the thermal source region

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

The cooling liquid is configured to exchange a thermal with the thermal source region

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentEP4575717A1Electronic apparatuses
Publication Date: 2025.06.25 DELTA ELECTRONICS INC(CN)
  • EP4575717A1 patent drawingFigure 1
  • EP4575717A1 patent drawingFigure 2A
  • EP4575717A1 patent drawingFigure 2B

AI summary

An electronic device is provided. The electronic device is disposed in a cooling liquid of a cooling slot. The electronic device includes a carrier portion, an electronic component, a thermal source region and a filling component. The carrier portion includes a plurality of side walls and a carrier main body. The plurality of side walls are disposed around the carrier main body to form a first accommodation space and a second accommodation space. The electronic component includes a thermal source disposed in the second accommodation space of the carrier portion. The thermal source region is disposed in the carrier portion and corresponding in position to the thermal source. The filling component is disposed in the first accommodation space for limiting or avoiding the cooling liquid from immersing into the first accommodation space. The filling component is configured to limit or guide the cooling liquid from passing through the thermal source region, and the cooling liquid is configured to exchange a thermal with the thermal source region.