Guided SAW Substrate Orientation for Spurious Mode Suppression

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Solution Overview

Problem

Acoustic wave devices, particularly those used in RF communication systems, face challenges with high-quality factor, wide bandwidth, and favorable temperature coefficient of frequency due to undesired oscillations or vibrations known as spurious modes, which degrade their performance.

Innovation Solution

A guided surface acoustic wave device is designed with a silicon substrate having specific crystalline orientations defined by Euler angles to limit wave propagation velocity, thereby suppressing higher order spurious modes and enhancing performance by increasing stopband bandwidth and quality factor, and reducing lower frequency spurious modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional acoustic wave devices are used, then basic filtering function is provided, but spurious modes degrade quality factor and bandwidth

Engineering Contradiction:
Improvequality factorVSAvoidspurious modes
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the wave propagation velocity parameter by selecting specific substrate crystalline orientations (Euler angles) to suppress spurious modes. By adjusting the substrate cut orientation, the wave velocity is modified to fall within a specific range that prevents the formation of harmful spurious modes, thereby improving quality factor without compromising the filtering function

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure combining a piezoelectric layer with a specifically oriented silicon substrate. This composite material approach allows the device to leverage the piezoelectric effect for signal transduction while the engineered substrate orientation provides spurious mode suppression, achieving both high quality factor and wide bandwidth

Inventive Principle:
Principle #40Composite materials

2Speed

If wave propagation velocity is increased, then bandwidth may improve, but spurious modes are enhanced

Engineering Contradiction:
Improvewave propagation velocityVSAvoidspurious modes
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The patent inverts the conventional approach by limiting wave propagation velocity to a specific range (below approximately 5000 m/s) rather than maximizing it. This parameter constraint suppresses spurious modes while maintaining adequate bandwidth through the engineered substrate orientation and piezoelectric layer configuration

Inventive Principle:
Principle #35Parameter changes

3Length of moving object

If stopband bandwidth is increased, then filtering performance improves, but device complexity increases

Engineering Contradiction:
Improvestopband bandwidthVSAvoiddevice structure
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The patent achieves wide stopband bandwidth by optimizing substrate crystalline orientation parameters (Euler angles) rather than increasing device size or complexity. By carefully selecting the substrate cut orientation, the device attains broad frequency rejection in the stopband while maintaining a compact and relatively simple structure

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach effectively suppresses higher order spurious modes, maximizes stopband width and quality factor, and reduces lower frequency spurious modes, resulting in improved performance and characteristics of the guided SAW device.

Implementation Method 1

Acoustic wave devices include a piezoelectric material in contact with one or more electrodes. Piezoelectric materials acquire a charge when compressed, twisted, or distorted, and similarly compress, twist, or distort when a charge is applied to them.

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

guided surface acoustic wave (SAW) device includes a substrate, a piezoelectric layer on the substrate, and a transducer on the piezoelectric layer

Methodology Applied
Scientific EffectGuided acoustic wave: Waveguide

Data Source

PatentUS11750170B2Guided SAW device
Publication Date: 2023.09.05 QORVO US INC
  • US11750170B2 patent drawing
  • US11750170B2 patent drawing
  • US11750170B2 patent drawing

AI summary

A guided surface acoustic wave (SAW) device includes a substrate, a piezoelectric layer on the substrate, and a transducer on the piezoelectric layer. The substrate is silicon, and has a crystalline orientation defined by a first Euler angle (ϕ), a second Euler angle (θ), and a third Euler angle (ψ). The first Euler angle (ϕ), the second Euler angle (θ), and the third Euler angle (ψ) are chosen such that a velocity of wave propagation within the substrate is less than 6,000 m/s.