Guided Wave Radar Pulse Width Optimization for False Echo Reduction

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Solution Overview

Problem

Conventional radar gauges face inaccuracies in measuring liquid levels in tanks due to multiple reflections from tank walls, obstructions, and false echoes, which complicates reliable measurements as the level approaches the tank's bottom or roof.

Innovation Solution

The system adjusts guided wave radar pulse width based on specific conditions such as tank height, material type, and required accuracy, using Time Domain Reflectometry and control voltage adjustments to optimize signal penetration and reduce false echoes, thereby enhancing measurement accuracy and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional radar gauges use fixed pulse width signals, then the device structure remains simple, but measurement accuracy deteriorates due to false echoes and multiple reflections from tank walls and obstructions

Engineering Contradiction:
Improvelevel measurement accuracyVSAvoidsignal processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the pulse width variable rather than fixed. The system dynamically adjusts the pulse width based on the measured distance to the material surface, using longer pulse widths for greater distances and shorter pulse widths for closer distances. This dynamic adaptation resolves the contradiction by improving measurement accuracy through optimized signal parameters while maintaining relatively simple device structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the signal parameter (pulse width) to resolve the measurement accuracy problem. By varying the pulse width parameter according to the distance to the material surface, the system optimizes signal penetration and reduces false echoes from tank walls and obstructions, thereby improving level measurement accuracy without significantly complicating the device structure.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If radar signals use short pulse width, then the dead zone is reduced for better near-surface measurement, but false echoes from multiple reflections increase

Engineering Contradiction:
Improvenear-surface measurement capabilityVSAvoidfalse echoes
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The system dynamically adjusts pulse width based on the distance to the material surface. When measuring near-surface levels, it uses shorter pulse widths to reduce the dead zone and improve resolution. When measuring deeper levels or when false echoes are detected, it increases the pulse width to enhance signal penetration and reduce the impact of multiple reflections, thereby dynamically resolving the contradiction between dead zone reduction and false echo suppression.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the pulse width parameter adaptively to resolve the contradiction between dead zone size and false echo generation. By adjusting this critical parameter based on measurement conditions, the system achieves both reduced dead zone for near-surface measurements and minimized false echoes from multiple reflections.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If radar signals use long pulse width, then signal penetration is improved for deep tank measurements, but the dead zone increases reducing near-surface measurement capability

Engineering Contradiction:
Improvedeep tank measurement reliabilityVSAvoidnear-surface measurement precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system dynamically adapts the pulse width based on the measured distance and tank geometry. For deep tank measurements, it uses longer pulse widths to ensure sufficient signal penetration and reliable detection. For near-surface measurements, it switches to shorter pulse widths to minimize the dead zone and improve precision. This dynamic parameter adjustment resolves the contradiction between deep measurement reliability and near-surface measurement precision.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the pulse width parameter to optimize performance for different measurement scenarios. By adjusting this parameter based on the required measurement depth and proximity to the surface, the system achieves both improved signal penetration for deep tanks and reduced dead zone for near-surface measurements, thereby resolving the contradiction between these two opposing requirements.

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If fixed pulse width is used, then the system is simpler to operate, but measurement reliability deteriorates as material level approaches tank bottom or roof

Engineering Contradiction:
Improvesystem operation simplicityVSAvoidmeasurement reliability at extreme levels
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system dynamically adjusts the pulse width based on the current material level and distance measurements. As the material level approaches the tank bottom or roof, the system automatically optimizes the pulse width to maintain reliable measurements. This dynamic adaptation resolves the contradiction by maintaining measurement reliability at extreme levels while keeping the operation simple through automated adjustment without requiring user intervention.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The radar gauge performs self-adjustment of the pulse width parameter based on its own measurements of distance and material level. The system automatically optimizes its signal parameters to maintain reliable measurements across the full range of tank levels, from empty to full, without requiring external intervention or complex operational procedures, thereby resolving the contradiction between operational simplicity and measurement reliability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the accuracy of liquid level measurements by minimizing false echoes and reducing the dead zone, allowing for precise detection of material levels close to the tank's top or bottom, even in complex tank geometries.

Implementation Method 1

adjusting a pulse width of signals transmitted into the tank using a guided wave radar to optimize measurements of the material in the tank

Methodology Applied
Scientific EffectTime Domain Reflectometry: Echo

Implementation Method 2

Radar gauges typically transmit signals towards a material in a tank and receive signals reflected off the material in the tank

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentEP3067711B1Apparatus and method for adjusting guided wave radar pulse width to optimize measurements
Publication Date: 2019.12.18 HONEYWELL INTERNATIONAL INC
  • EP3067711B1 patent drawingFigure 1
  • EP3067711B1 patent drawingFigure 2A~2B
  • EP3067711B1 patent drawingFigure 3~5

AI summary

An apparatus includes at least one processing device (310) configured to determine an optimal pulse width for obtaining level measurements associated with material (104) in a tank (102). The at least one processing device is also configured to generate a control signal that causes a transmitter (330) of a guided wave radar (GWR) (200) to transmit a signal (355) having the optimal pulse width. The at least one processing device is further configured to send the control signal to the transmitter (425, 430). The at least one processing device can also be configured to alter a length of the optimal pulse width in order to reduce false echoes detected by the GWR, reduce a size of an upper dead zone (1020) of the GWR, and/or detect a change of impedance to identify a fault of a process connector (230) in the GWR.