Gyro Sensor Elastic Portion Laser Curving Reduces Quadrature

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Solution Overview

Problem

Gyro sensors with asymmetric elastic portions due to machining errors experience increased quadrature signals, leading to deteriorated detection precision in angular velocity measurements.

Innovation Solution

The gyro sensor design incorporates an elastic portion with a curved connection surface, processed using a laser beam to form a curved surface portion, which reduces unwanted vibrations and quadrature signals, even when the elastic portion has an asymmetric shape like a parallelogram or trapezoid.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If dry etching is used to manufacture the sensor element, then manufacturing precision may be affected by machining errors, but the elastic portion can be formed with a simple process

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidelastic portion shape accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies laser beam processing to change the physical state and shape of the elastic portion by controlling parameters such as laser power, scanning speed, and focal position. This transforms the elastic portion's cross-section from a non-circular shape (parallelogram or trapezoid) to a circular shape, resolving the shape accuracy issue caused by dry etching machining errors while maintaining process simplicity

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the elastic portion has an asymmetric shape due to machining errors, then device complexity is reduced, but detection precision deteriorates due to increased quadrature signals

Engineering Contradiction:
Improveelastic portion shape symmetryVSAvoidangular velocity detection precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent uses laser beam processing to change the geometric parameters of the elastic portion, specifically transforming its cross-sectional shape to circular. This parameter change eliminates the asymmetric shape that causes quadrature signals, thereby improving angular velocity detection precision without complicating the device structure

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical dry etching process with laser beam processing. This substitution allows for more precise control of the elastic portion's shape by using optical energy to melt and vaporize material, achieving circular cross-sections that reduce quadrature signals and improve detection precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively minimizes the increase in quadrature signals, thereby enhancing detection precision and reliability in angular velocity sensing.

Implementation Method 1

processed using a laser beam to form a curved surface portion

Methodology Applied
Scientific EffectLaser heating: Laser

Implementation Method 2

a mass portion that is connected to the driving portion and is displaced in the first direction; and an elastic portion that is connected to the mass portion and the fixed portion. The mass portion includes a detection portion that is displaceable in a second direction oriented along a second axis orthogonal to the first axis by a Coriolis force to act

Methodology Applied
Scientific EffectCoriolis force: Coriolis Force

Data Source

PatentUS10670401B2Gyro sensor, method of manufacturing gyro sensor, electronic apparatus, and vehicle
Publication Date: 2020.06.02 SEIKO EPSON CORP
  • US10670401B2 patent drawing
  • US10670401B2 patent drawing
  • US10670401B2 patent drawing

AI summary

A gyro sensor includes: a substrate; a fixed portion that is fixed to the substrate; a driving portion that is driven in a first direction oriented along a first axis; a mass portion that is connected to the driving portion and is displaced in the first direction; and an elastic portion that is connected to the mass portion and the fixed portion. The mass portion includes a detection portion that is displaceable in a second direction oriented along a second axis orthogonal to the first axis by a Coriolis force to act. An outer circumference surface of the elastic portion includes a main surface, a side surface, and a connection surface connecting the main surface to the side surface. The connection surface has a curved surface portion with a curved surface shape.