Micro-Shell Gyroscope Vacuum Laser Trimming for Frequency Matching
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Solution Overview
Problem
The existing frequency trimming methods for micro-shell resonator gyroscopes, such as mechanical trimming, suffer from low efficiency and accuracy due to manufacturing errors and environmental factors, leading to significant frequency splits that reduce the gyroscope's sensitivity and performance.
Innovation Solution
An online trimming device and method that includes a housing with a vacuum test cavity, a mode test circuit module, and a laser etching module, allowing for real-time frequency testing and trimming parameter adjustment within a vacuum environment, improving trimming efficiency and accuracy by continuously monitoring and correcting frequency splits.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If mechanical trimming is used to reduce frequency split, then frequency matching is improved, but trimming efficiency and accuracy are limited due to environmental factors and manual operations
Solution Approach 1:
The patent replaces manual mechanical trimming operations with automated laser etching technology. The laser etching module uses optical energy to precisely remove material from the resonant structure, eliminating the need for mechanical contact and manual adjustment. This substitution enables non-contact, high-precision trimming with consistent results, resolving the contradiction between manufacturing precision and productivity by automating the process while maintaining or improving accuracy.
Solution Approach 2:
The patent implements real-time frequency parameter monitoring and feedback control during the trimming process. The mode test circuit module continuously measures the frequency split, and the system dynamically adjusts laser etching parameters (power, duration, position) based on the measured frequency deviation. This closed-loop parameter control enables precise frequency matching while optimizing trimming efficiency, as the process adapts to actual conditions rather than relying on pre-programmed mechanical sequences.
2Device complexity
If mechanical trimming is performed in non-vacuum environment, then device complexity is reduced, but trimming accuracy deteriorates due to environmental changes during transport and testing
Solution Approach 1:
The patent merges the trimming process with the testing process by integrating both operations within the same vacuum chamber. The laser etching module and mode test circuit module coexist in the vacuum environment, allowing frequency measurement and material removal to occur sequentially or simultaneously without exposing the gyroscope to external environmental changes. This consolidation eliminates transport-related accuracy degradation while the vacuum environment protects the sensitive resonant structure throughout the entire process.
Solution Approach 2:
The patent utilizes a vacuum environment as an inert atmosphere to isolate the gyroscope from environmental factors such as air pressure changes, temperature fluctuations, and contamination during the trimming process. The vacuum chamber maintains stable conditions that prevent frequency drift and ensure consistent trimming results, justifying the increased device complexity by providing a controlled environment that guarantees manufacturing precision.
3Manufacturing precision
If traditional offline trimming method is used, then device structure is simpler, but frequency split reduction is insufficient due to lack of real-time monitoring
Solution Approach 1:
The patent implements a feedback control system where the mode test circuit module continuously monitors the frequency split during the trimming process. The measured frequency deviation is fed back to control the laser etching module, which adjusts its operation to reduce the frequency split. This real-time feedback loop enables precise frequency matching by dynamically responding to actual conditions, resolving the contradiction by showing that the monitoring complexity is necessary to achieve the desired manufacturing precision.
Solution Approach 2:
The system performs self-adjustment through automated feedback control, where the trimming process automatically corrects frequency deviations without external intervention. The mode test circuit module detects frequency split, and the control system automatically adjusts laser etching parameters to eliminate the deviation. This self-service capability achieves high precision frequency matching while reducing the need for manual operation and external calibration equipment.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The online trimming method significantly enhances the accuracy and efficiency of frequency matching in micro-shell resonator gyroscopes by enabling real-time frequency testing and parameter correction, reducing the frequency split and improving the gyroscope's sensitivity and performance.
Implementation Method 1
a laser etching module (4), wherein the housing (1) is provided with a vacuum test cavity (16), the gyroscope fixing fixture (2) is arranged in the vacuum test cavity (16), the mode test circuit module (3) is arranged in the vacuum test cavity (16)... employing the laser etching module (4) to laser-etch the trimming hole
Implementation Method 2
the housing (1) is provided with a vacuum test cavity (16)
Implementation Method 3
A micro-shell resonator gyroscope is essentially a kind of solid-state wave gyroscope, which realizes angle or angular velocity measurement based on the Coriolis force effect
Data Source
AI summary
An online trimming device and method for a micro-shell resonator gyroscope is provided. A micro-shell resonator gyroscope fixing fixture and a mode test circuit in the device are placed in a vacuum test cavity provided with a circuit interface. The mode test circuit and a host computer are connected through a circuit interface on the vacuum test cavity. The gyroscope fixing fixture is provided with a signal interface, and the electrodes on the gyroscope substrate are connected to the signal interface. The signal interface on the fixture is connected to the mode test circuit. The laser etching module is located at the top of the device. An opening is formed in the gyroscope fixing fixture. The vacuum test cavity is provided with a transparent trimming window. The laser acts on the edge of the resonant structure of the gyroscope through the trimming window and the through hole of the fixture.


