H Bridge Circuit With Anti-Series Diodes For Magnetic Characterization

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Solution Overview

Problem

Existing excitation circuits, such as dual active bridge (DAB) topologies, face challenges in generating precise trapezoidal excitation for magnetic materials, which can be exacerbated by leakage inductance mismatches and limited scalability in experimental validation, leading to unclear characterization of magnetic materials and restricted design capabilities.

Innovation Solution

A circuit comprising two or more voltage sources conductively coupled to H bridge circuits with anti-series diodes, allowing for the application of variable waveform excitation, including trapezoidal and sinusoidal waveforms, to accurately characterize magnetic components by minimizing sensor and circuit impacts on measurement results.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If dual active bridge topology is used to excite magnetic materials, then high frequency operation and energy storage are achieved, but trapezoidal waveform distortion and leakage inductance mismatch occur

Engineering Contradiction:
Improvehigh frequency operationVSAvoidwaveform accuracy
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

An auxiliary transformer is introduced as an intermediary component between the DAB converter and the magnetic material under test. This auxiliary transformer with adjustable turns ratio serves as a mediator to transform the voltage waveform and provide precise trapezoidal excitation, eliminating the waveform distortion caused by leakage inductance mismatch in direct DAB excitation

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The turns ratio of the auxiliary transformer is made adjustable to change the excitation voltage parameters. By varying the turns ratio, the system can compensate for leakage inductance effects and achieve accurate trapezoidal waveform excitation while maintaining high frequency operation

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If auxiliary windings are added to magnetic cores for experimental validation, then additional excitation capability is provided, but system complexity and measurement uncertainty increase

Engineering Contradiction:
Improveexcitation capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The auxiliary transformer serves multiple functions: it provides adjustable trapezoidal excitation, enables different operating conditions, and maintains compatibility with standard DAB topology. This multi-functionality achieves versatile excitation capability without proportionally increasing system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The auxiliary transformer acts as an intermediary that simplifies the measurement system by providing a controlled excitation interface, reducing the need for complex auxiliary windings and measurement arrangements on the magnetic core itself

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If MOSFET voltage drop is used to generate negative voltage for core characterization, then circuit simplicity is maintained, but measurement accuracy deteriorates due to parasitic effects

Engineering Contradiction:
Improvecircuit simplicityVSAvoidcore performance measurement
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The auxiliary transformer serves as an intermediary that provides accurate voltage transformation without the parasitic effects of MOSFET on-resistance. It enables precise negative voltage generation for bipolar excitation while maintaining circuit simplicity and measurement accuracy

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise characterization of magnetic materials, improves the understanding of magnetization physics, and allows for the design of devices that utilize these principles effectively, enhancing the efficiency and speed of electrical component manufacturing and validation processes.

Implementation Method 1

A circuit comprising two or more voltage sources conductively coupled to H bridge circuits with anti-series diodes, allowing for the application of variable waveform excitation, including trapezoidal and sinusoidal waveforms, to accurately characterize magnetic components

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS11063579B2Circuit for providing variable waveform excitation
Publication Date: 2021.07.13 NORTH CAROLINA STATE UNIV
  • US11063579B2 patent drawing
  • US11063579B2 patent drawing
  • US11063579B2 patent drawing

AI summary

A circuit for testing an electronic component, such as a transformer, includes at least two power supplies and at least two H bridge circuits. A first H bridge circuit is conductively coupled in parallel to a first power supply. A second H bridge circuit is conductively coupled in parallel to a second power supply. The second H bridge circuit includes one or more anti-series diodes for preventing current from the first power supply from passing through the second H bridge circuit to the second power supply. The first H bridge circuit and the second H bridge circuit are configured to conductively couple to the electronic component for providing a voltage with a predefined waveform to the electronic component.