Cascaded H-Bridge Interface Without DAB Converters

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Solution Overview

Problem

Current systems for interfacing AC and DC systems, particularly using cascaded H-bridge inverters with dual-active bridge-isolated DC-DC converters, face issues with battery management, stability, reliability, and high power losses, as well as increased operational costs.

Innovation Solution

A system is provided that includes multiple H-bridge inverters and battery modules, with battery packs placed on the high-side floating DC busses, bypassing dual-active bridge converters for improved efficiency and reliability, and incorporating dedicated DC/DC converters for voltage regulation, along with insulation and cooling enhancements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If cascaded H-bridge inverters are combined with dual-active bridge-isolated DC-DC converters to interface AC and DC systems, then the system can achieve voltage matching and power conversion, but power losses increase and operational costs rise

Engineering Contradiction:
Improvepower conversion capabilityVSAvoidpower losses
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent extracts and removes the dual-active bridge-isolated DC-DC converter from the traditional cascaded H-bridge inverter system. By eliminating this intermediate converter stage, the system directly interfaces the AC system with the DC system through the H-bridge inverters, thereby reducing the number of conversion stages and associated power losses while maintaining the essential power conversion capability.

Inventive Principle:
Principle #2Taking out (Extraction)

2Stability of the object's composition

If dual-active bridge-isolated DC-DC converters are used in the interfacing system, then voltage regulation is achieved, but system complexity and operational costs increase

Engineering Contradiction:
Improvevoltage regulationVSAvoidsystem complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent removes the dual-active bridge-isolated DC-DC converter from the system architecture. The voltage regulation function is then achieved through optimized control strategies of the H-bridge inverters and direct DC bus voltage management, eliminating the need for the complex intermediate converter stage while maintaining stable voltage regulation.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If traditional interfacing systems are used, then AC and DC systems can be connected, but battery management and system reliability are compromised

Engineering Contradiction:
Improvesystem interconnectionVSAvoidbattery management and system reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent eliminates the dual-active bridge-isolated DC-DC converter that was causing reliability issues in battery management. The simplified direct interfacing approach through H-bridge inverters provides better control over battery charging and discharging operations, improving overall system reliability while maintaining the ability to connect AC and DC systems.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces power losses, enhances system stability and reliability, and lowers operational costs by optimizing battery management and converter efficiency, while allowing for seamless integration with medium-voltage grids and low-voltage battery systems.

Implementation Method 1

the two or more H-bridge inverters may be configured for receiving an AC power from the AC system... converting the AC power into a DC power... transmitting the DC power to one or more of the two or more battery modules and the DC system

Methodology Applied
Scientific EffectElectrical energy conversion:

Implementation Method 2

The two or more battery modules may be configured for storing the DC power based on charging of two or more batteries... supplying the DC power to the two or more H-bridge inverters... based on discharging of the two or more batteries

Methodology Applied
Scientific EffectElectrical energy storage: Battery (electricity)

Data Source

PatentUS20250266689A1Systems of provisioning an interface between an ac system and a DC system
Publication Date: 2025.08.21 INFINITY MILES INC
  • US20250266689A1 patent drawing
  • US20250266689A1 patent drawing
  • US20250266689A1 patent drawing

AI summary

The present disclosure provides a system of provisioning an interface between an AC system and a DC system. Further, the system may include an inverter device comprising two or more H-bridge inverters. Further, the two or more H-bridge inverters include a first H-bridge inverter and a second H-bridge inverter. Further, the first-primary positive terminal and the first-primary negative terminal of the first inverter may be connectable with the AC system and the second-primary positive terminal of the second inverter respectively. Further, the system may include two or more battery modules. Further, a first-secondary terminal of the first inverter and a second-secondary terminals of the second inverter is connected with a first battery module and a second battery module respectively. Further, each of the first-secondary terminals and the second-secondary terminals may be connected with the DC system.