H-Bridge Inductor Energization with Soft Short-Circuit Detection

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Solution Overview

Problem

Existing methods for diagnosing the energization of actuators or motors in motor vehicles, particularly in H-bridge circuits, struggle to accurately detect soft short-circuits, which are difficult to identify using voltage measurements alone.

Innovation Solution

A circuit arrangement with measuring arrangements M1, M2, and M3, and resistors R1, R2, and R3 is employed to detect differences in current flow through measuring resistors SH1 and SH2, utilizing high-value resistors R1, R2, and R3 to establish a reference voltage and measure current differences in freewheeling mode, enabling detection of incorrect energization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If voltage measurements are used to diagnose inductor connections, then hard short-circuits can be detected, but soft short-circuits remain difficult to diagnose

Engineering Contradiction:
Improvedetection capabilityVSAvoidsoft short-circuit detection
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent replaces voltage-based measurement with current-based measurement using measuring resistors SH1 and SH2. By measuring the actual current flow through the inductor during switching operations, the system can detect soft short-circuits that voltage measurements miss, as current measurements provide direct information about the actual electrical state rather than inferred voltage states.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces measuring resistors SH1 and SH2 as intermediary elements inserted into the circuit path. These resistors enable current measurement by converting current flow into measurable voltage drops across them, serving as mediators between the high-current inductor circuit and the measurement system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If measuring arrangements are added to detect current differences, then soft short-circuits can be detected, but device complexity increases

Engineering Contradiction:
Improvesoft short-circuit detectionVSAvoidcircuit arrangement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the measuring resistors SH1 and SH2 directly into the H-bridge circuit structure, merging the measurement function with the existing power switching architecture. This integration approach reduces overall system complexity compared to adding separate external measurement devices, as the measuring elements become part of the normal circuit operation.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively detects incorrect energization of the inductor by measuring current differences through SH1 and SH2, allowing for the identification of short-circuits and ensuring plausibility checks on current measurements, thereby improving diagnostic accuracy.

Implementation Method 1

A measuring arrangement M2, arranged in parallel with the measuring resistors SH1 and SH2, is used to measure whether there is a difference between the currents flowing through the measuring resistors SH1 and SH2

Methodology Applied
Scientific EffectOhm's Law: Ohm's Law

Implementation Method 2

R1 relates to a positive reference voltage. R2 and R3 have the same resistance value. The resistance values of the resistors R1, R2, and R3 are significantly higher than the resistance values of the measuring resistors SH1 and SH2

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS20240195302A1H-bridge circuit for energizing an inductor
Publication Date: 2024.06.13 ROBERT BOSCH GMBH
  • US20240195302A1 patent drawing

AI summary

An H-bridge circuit for energizing an inductor. The H-bridge circuit has four switches. A freewheeling diode is connected in parallel with each switch.