Downhole H2S Capture Coating for Accurate Measurement

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Solution Overview

Problem

Current methods for measuring hydrogen sulfide (H2S) and other target components in formation fluids during well operations often result in underestimation due to absorption/adsorption on tool surfaces and during sample transfers, posing safety hazards and increasing extraction costs.

Innovation Solution

The development of fluid sampling tools with reversibly sorbent coatings in sampling chambers that capture target components like H2S, mercury, and carbon dioxide, allowing for accurate measurement after sample retrieval by desorption and analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional sampling methods are used to measure H2S concentration in formation fluids, then the measurement process is simple, but the measurement precision deteriorates due to absorption/adsorption losses on tool surfaces and during sample transfers

Engineering Contradiction:
ImproveH2S concentration measurement accuracyVSAvoidH2S loss during sampling
Core Design Contradiction:
Measurement precisionVSLoss of substance

Solution Approach 1:

The patent extracts the H2S measurement function from the bulk fluid sample by using a coated substrate that selectively captures H2S molecules from the formation fluid. The substrate is removed from the fluid matrix and placed in a analysis chamber, separating the measurement process from the complex fluid environment and eliminating interference from other components.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a coated substrate as an intermediary between the formation fluid and the measurement system. The coating material (such as metal oxides or activated carbon) acts as a mediator that selectively adsorbs H2S from the fluid, concentrating it on the substrate surface where it can be detected without direct contact with the bulk fluid, thereby preventing loss and enabling accurate measurement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If sample transfer operations are performed to analyze formation fluids, then comprehensive analysis is possible, but H2S concentration measurement precision deteriorates due to absorption/adsorption losses during transfer

Engineering Contradiction:
ImproveH2S concentration measurement accuracyVSAvoidSample transfer time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent segments the sampling system into distinct functional zones: a formation fluid contact zone where the coated substrate captures H2S in situ, and a separate analysis chamber where the substrate is analyzed. This segmentation eliminates the need for bulk sample transfer operations, as only the solid substrate needs to be moved between zones, significantly reducing transfer time and loss risk.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary H2S capture action by pre-coating substrates with H2S-selective materials before deployment into the formation fluid. The coating is prepared in advance to optimize H2S adsorption capacity, and the substrate is positioned in the fluid where it automatically begins capturing H2S, eliminating the need for subsequent sample transfer and concentration steps.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If conventional sampling tools are used without special coatings, then device complexity is low, but measurement precision deteriorates due to unwanted absorption/adsorption on tool surfaces

Engineering Contradiction:
ImproveH2S concentration measurement accuracyVSAvoidSampling tool structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies local quality by coating only specific surfaces (the substrates) with H2S-selective materials, rather than coating the entire sampling tool. This localized coating approach concentrates the functional property where it is needed for H2S capture, while keeping the rest of the device simple and easy to manufacture. The coated substrates can be small, discrete components that are replaced rather than the entire tool being complex.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables precise determination of target component concentrations, enhancing safety and reducing costs by minimizing losses during sampling and improving decision-making for well operations.

Implementation Method 1

H2S concentration in formation fluids is often underestimated with current measurement techniques, for example, due to losses via absorption/adsorption on tool surfaces

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

H2S concentration in formation fluids is often underestimated with current measurement techniques, for example, due to losses via absorption/adsorption on tool surfaces

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 3

The chamber housing may include a heating element arranged to heat the sample chamber to desorb the target component from the coating

Methodology Applied
Scientific EffectDesorption: Desorption

Data Source

PatentUS20220235657A1Downhole Hydrogen Sulfide Capture and Measurement
Publication Date: 2022.07.28 HALLIBURTON ENERGY SERVICES INC
  • US20220235657A1 patent drawing
  • US20220235657A1 patent drawing
  • US20220235657A1 patent drawing

AI summary

Disclosed herein are methods and systems for capture and measurement of a target component. A fluid sampling tool for sampling fluid from a subterranean formation may include a sample chamber having a fluid inlet, wherein the sample chamber is lined with a coating of a material that can reversibly hold a target component.