H2S Gas Removal Using CuMnAl-ZIF-67 Composite Adsorbents

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for removing hydrogen sulfide (H2S) from gas compositions are complex, costly, and limited by specific conditions, necessitating improved desulfurization techniques for sour gases and liquid hydrocarbon fuels.

Innovation Solution

A composite of CuMnAl mixed metal oxide (MMO) and zeolitic imidazolate framework-67 (ZIF-67) nanoparticles is used in a continuous stirred tank reactor to adsorb H2S from gas compositions, formed by calcining CuMnAl layered triple hydroxide and mixing with ZIF-67 precursors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If amine-based solutions or carbonaceous materials are used for H2S removal, then H2S scavenging capability is achieved, but system complexity and operational constraints increase

Engineering Contradiction:
ImproveH2S removal effectivenessVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs porous metal oxide particles with controlled pore structures to adsorb H2S. The porous nature of the metal oxide provides high surface area for H2S uptake while maintaining structural integrity, eliminating the need for complex amine-based chemical systems.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent creates a composite material system combining metal oxide particles with specific surface treatments and potential core-shell structures. This composite approach enhances H2S scavenging capability while simplifying the overall system compared to multiple separate treatment stages required by conventional methods.

Inventive Principle:
Principle #40Composite materials

2Productivity

If sophisticated chemical agents with functionalized chelating agents are used, then H2S removal efficiency improves, but cost and operational difficulty increase

Engineering Contradiction:
ImproveH2S removal efficiencyVSAvoidoperational simplicity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent utilizes inexpensive metal oxide particles that can be easily manufactured and disposed of or regenerated. These simple metal oxide particles replace expensive, complex chelating agents, providing cost-effective H2S removal without requiring sophisticated chemical handling procedures.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent modifies the surface properties and chemical parameters of metal oxide particles through controlled synthesis and treatment processes. By adjusting parameters such as particle size, surface area, and surface chemistry, the metal oxides achieve high H2S removal efficiency without requiring complex chemical agents.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If restricted application conditions with limited pH ranges are imposed, then specific H2S removal performance is achieved, but adaptability to different conditions decreases

Engineering Contradiction:
ImproveH2S scavenging performanceVSAvoidapplication condition flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent develops metal oxide-based H2S removal systems that function effectively across a broad pH range and various operational conditions. The metal oxide particles provide universal H2S scavenging capability without requiring strict control of pH or other parameters, making the system adaptable to different gas compositions and environmental conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite achieves high H2S scavenging capacity with breakthrough times of 11-15 hours and saturation times of 35-40 hours, effectively reducing H2S concentrations to meet industrial standards.

Implementation Method 1

adsorbing the H2S from the H2S-containing gas composition onto the composite to remove the H2S from the H2S-containing gas composition

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20260008009A1Process for removing hydrogen sulfide from a hydrocarbon gaseous composition
Publication Date: 2026.01.08 KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
  • US20260008009A1 patent drawing
  • US20260008009A1 patent drawing
  • US20260008009A1 patent drawing

AI summary

A method for removing hydrogen sulfide (H2S) from a H2S-containing gas composition, including charging an aqueous media to a reactor under continuous agitation, dispersing particles of a composite in the aqueous media to form a composite mixture, continuously agitating the composite mixture, introducing the H2S-containing gas composition to the reactor containing the composite mixture under continuous agitation and passing the H2S-containing gas composition through the composite mixture, and adsorbing and removing H2S from the gas composition by the composite mixture to form a purified gas composition. The composite contains a CuMnAl mixed metal oxide (MMO) and zeolitic imidazolate framework-67 (ZIF-67) nanoparticles. The ZIF-67 nanoparticles are dispersed between layers of the CuMnAl MMO.