Hydrogen Sulfide Removal Unit With Vertical Baffles for Vibration Stress

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Solution Overview

Problem

Desulfurizers used in battery packs with sulfide-based batteries face significant stress during transportation due to vertical vibrations, which can compromise their structural integrity and hydrogen sulfide removal efficiency.

Innovation Solution

A hydrogen sulfide removal unit with baffle plates angled within 10° from the vertical direction, forming a meandering flow passage, and a distribution port at the lower part of the baffle plates, enhancing structural strength and hydrogen sulfide removal efficacy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional partition plates joined to top or bottom surfaces are used, then the desulfurizer structure is simple, but the strength against vertical stress during transport is insufficient

Engineering Contradiction:
Improvestrength against vertical stressVSAvoidbaffle plate configuration complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The baffle plate is rotated from a horizontal configuration (joined to top/bottom surfaces) to a vertical configuration (connecting side surfaces), changing the dimensional orientation of the structural element to better resist vertical stress during transport

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If baffle plates are oriented horizontally, then manufacturing is simple, but hydrogen sulfide removal efficiency is reduced under vibrational conditions

Engineering Contradiction:
Improvehydrogen sulfide removal efficiencyVSAvoidbaffle plate installation complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The baffle plate orientation is changed from horizontal to vertical, creating a meandering flow passage that maintains desulfurization efficiency under vibrational conditions by preventing direct gas flow paths

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The vertical baffle plate configuration creates a curved/meandering flow path for the gas, replacing straight horizontal flow with a more complex three-dimensional flow pattern that enhances contact time and removal efficiency

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved strength against vertical stress and enhances hydrogen sulfide removal efficiency by ensuring effective contact between the sulfide-based battery and the hydrogen sulfide removing agent, even under vibrational conditions.

Implementation Method 1

the baffle plate is disposed at an angle within 10° from the vertical direction so as to connect the top surface and bottom surface of the hydrogen sulfide removing agent container

Methodology Applied
Scientific EffectMeandering flow:

Implementation Method 2

a hydrogen sulfide removing agent and a hydrogen sulfide removing agent container housing the hydrogen sulfide removing agent

Methodology Applied
Scientific EffectChemical reaction:

Data Source

PatentUS20250253422A1Hydrogen sulfide removal unit and battery pack
Publication Date: 2025.08.07 TOYOTA JIDOSHA KK
  • US20250253422A1 patent drawing
  • US20250253422A1 patent drawing
  • US20250253422A1 patent drawing

AI summary

The present disclosure provides a hydrogen sulfide removal unit with improved strength against stress in the vertical direction, and a battery pack comprising the hydrogen sulfide removal unit. the hydrogen sulfide removal unit 120 of the disclosure comprises a hydrogen sulfide removing agent 121, and a hydrogen sulfide removing agent container 122 housing the hydrogen sulfide removing agent. The hydrogen sulfide removing agent container has at least one baffle plate 122a. The baffle plate is disposed at an angle within 10° from the vertical direction so as to connect the top surface and bottom surface of the hydrogen sulfide removing agent container.