Rotational Hair Care Hinge for Low-Loss Airflow Switching

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Solution Overview

Problem

Existing hair care appliances lack flexibility in configuration and efficiency in fluid flow management, particularly when transitioning between straight and angled configurations, which can affect styling and drying performance.

Innovation Solution

A hair care appliance with a rotational hinge joint allowing seamless transition between straight and angled configurations, featuring a fan assembly downstream of the hinge joint and a heater assembly upstream, along with a user interface for controlling fan and heater operations, and internal components optimized for minimal fluid flow obstruction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a rotational hinge joint is added to enable configuration transition, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improveconfiguration flexibilityVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The hair care appliance incorporates a rotational hinge joint that enables dynamic transition between straight and angled configurations. This dynamic mechanism allows the appliance to adapt its shape according to user needs while maintaining a relatively simple overall structure through controlled movement rather than multiple fixed components.

Inventive Principle:
Principle #15Dynamics

2Productivity

If components are optimized for minimal fluid flow obstruction, then fluid flow efficiency is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvefluid flow efficiencyVSAvoidcomponent tolerance
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The heater assembly is segmented into multiple planar segments arranged radially around a central shaft. Each segment contains cut-outs that collectively form an optimized flow pattern while distributing manufacturing tolerances across multiple components rather than requiring high precision in a single monolithic structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The planar segments are positioned at specific angular intervals (e.g., 45 degrees apart) to create localized flow channels. This segmentation allows each segment to be manufactured with standard tolerances while the collective arrangement achieves optimized fluid flow characteristics through the coordinated geometry of multiple components.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and consistent fluid flow and styling performance across different configurations, reducing user effort and enhancing styling versatility.

Implementation Method 1

a heater assembly disposed in the housing along the fluid pathway for heating fluid flowing through the fluid pathway

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a fan assembly disposed in the housing along the fluid pathway for directing fluid from the fluid inlet to the fluid outlet

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS12501982B2Hair care appliance
Publication Date: 2025.12.23 SHARKNINJA OPERATING LLC
  • US12501982B2 patent drawing
  • US12501982B2 patent drawing
  • US12501982B2 patent drawing

AI summary

A hair care appliance is provided. The hair care appliance includes a handle and a body coupled to the handle via a rotational hinge joint. The body can be movable via the rotational hinge joint between a straight configuration in which the body is aligned with a longitudinal axis of the handle and a bent configuration in which the body extends along an axis transverse to the longitudinal axis of the handle. A fluid flow path extends between an inlet in the handle and an outlet in the body. The hair care appliance can be operated with minimal loss of fluid flow in either the straight configuration and the bent configuration. The hair care appliance includes a fan assembly in the handle and a heater assembly in the body that are positioned to create a balanced center of mass of the hair care appliance when operated by a user.